Headlamp: Service and Repair

Remove

1. Remove indicator.
2. Remove front grille.




3. Release headlamp wiper arm securing nut cover.
4. Remove nut.
5. Release headlamp washer tube from wiper arm. Remove wiper arm.




6. Remove bolt securing headlamp housing to bonnet platform
7. Remove bolt securing housing to inner wing platform.
8. Remove 2 nuts securing housing to front panel.
9. Disconnect multiplugs from headlamp and wiper motor.




10. Remove headlamp housing assembly.

Disassemble




11. Remove 2 screws securing trim moulding to headlamp housing. Remove trim.




12. Remove rubber boot from headlamp wiper motor retaining nut shaft.
13. Remove nut securing headlamp wiper motor. Remove motor.

Assemble

14. Fit headlamp wiper motor. Secure with nut.
15. Fit rubber boot to headlamp wiper motor retaining nut shaft.
16. Fit trim moulding to headlamp assembly. Secure with screws.

Refit
17. Position headlamp housing assembly.
18. Connect headlamp and wiper motor multi plugs.
19. Secure housing to front panel with screws.
20. Secure housing to bonnet platform with bolt.
21. Secure housing to inner wing platform with bolt.
22. Position wiper arm to drive spindle. Connect wash wipe tube.
23. Secure wiper arm with nut.
24. Secure headlamp wiper arm retaining nut cover.
25. Refit front grille.
26. Refit indicator. Turn Signals