Operation CHARM: Car repair manuals for everyone.

Extension Housing - Type C Gearbox - Refit



Extension Housing - Type C Gearbox - Refit

1. Lubricate a new selector shaft oil seal with gearbox oil and fit seal.
2. Remove slave bolts from centre plate.
3. Fit oil filter.
4. Fit spacer.
5. Position speedometer drive gear on output shaft splines.
6. Using a round nosed punch, carefully tap speedometer drive gear into position.
7. Apply sealant, Part No. STC 3254 to mating surfaces.
8. Fit extension housing ensuring oil pipe locates in filter and drive locates in oil pump.

CAUTION: Do not use force, if necessary, & remove extension housing and re-align oil pump drive.

9. Apply Loctite 290 to threads of extension housing bolts, fit bolts and tighten by diagonal selection to 25 Nm (18 ft. lbs.).
10. Lubricate a new '0' ring with gearbox oil and fit to speedometer pinion housing.
11. Lubricate speedometer pinion with silicone grease.
12. Fit speedometer pinion housing ensuring teeth of pinion mesh with those of driven gear.
13. Lubricate a new '0' ring with gearbox oil and fit to extension housing interlock spool retainer.
Fit retainer, fit bolt and washer and tighten bolt to 8 Nm (6 ft. lbs.).

14. Fit selector shaft pin to selector shaft, fit and tighten a new self-locking nut.