Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Initial Inspection and Diagnostic Overview



Inspection And Verification

1. Verify the customer concern.
2. Visually inspect for obvious mechanical faults.

Mechanical
^ Exhaust gas recirculation (EGR) pipes
^ Breather hoses
^ Positive crankcase ventilation valve
^ Fuel level
^ Fuel contamination/grade/quality
^ Throttle body

Electrical
^ Fuse 5 of the battery junction box
^ Loose or corroded electrical connectors
^ Exhaust gas recirculation (EGR) valve
^ Engine control module (ECM)

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
4. Use the approved diagnostic system or a scan tool to retrieve any diagnostic trouble codes (DTCs) before moving onto the symptom chart or DTC index.
^ Make sure that all DTCs are cleared the rectification.