Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Exhaust System: Service and Repair

Exhaust System

Service Repair No - 30.10.01


Removal

WARNING: Observe due care when working near a hot exhaust system.

NOTE: Removal steps in this procedure may contain installation details.

All vehicles

1. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

Vehicles with petrol engine

2. Torque:
25 Nm





Vehicles with diesel engine

3. Torque:
40 Nm





All vehicles

4. WARNING: This step requires the aid of another technician.





Vehicles with petrol engine

5. Remove and discard the gasket.

All vehicles

6. NOTE: Do not disassemble further if the component is removed for access only.

Remove the rubber mounts.

Installation

1. To install, reverse the removal procedure.