Operation CHARM: Car repair manuals for everyone.

Removal and Installation


Rear Axle Hub, Axle Shaft, ABS Speed Sensor:





REMOVAL
1. Remove rear wheel.
2. Remove rear axle shaft.
3. Remove brake caliper and disc.
4. Disconnect ABS speed sensor. Remove the bolt and disconnect the ABS speed sensor.
5. Remove rear axle bearing lock nut.
a. Remove the 2 screws from the lock nut.





b. Using SST 09509-25011, remove the lock nut.

6. Remove rear axle hub.
a. Pull out the axle hub, remove the lock nut plate and outer bearing.
b. Remove the axle hub.




INSTALLATION
1. Install rear axle hub.
a. Clean the hub installation position of the axle housing and apply MP grease thinly.
b. Place the axle hub to the axle housing.

NOTICE:Be careful not to damage the oil seal.

c. Install the outer bearing.





2. Install lock nut plate and rear axle bearing lock nut.
a. Place the lock nut plate on the axle housing, making sure the tongue lines up with the key groove.
b. Temporarily install the lock nut.

3. Install disc. Install the disc to the rear axle hub and temporarily install the 2 hub nuts.





4. Adjust preload.
a. Using SST 09509-25011, torque the bearing lock nut.

Torque: 59 Nm (43 ft. lbs.)

b. Make the bearing smooth by turning the hub several times.
c. Using the SST, retighten the bearing lock nut.

Torque: 59 Nm (43 ft. lbs.)

d. Using the SST, loosen the nut until it can be turned by hand.





e. Using a spring tension gauge, check the preload and tighten the nut until the preload is within the specification.

Preload (at starting): 26 - 57 N (5.7 - 12.8 lbs.)

NOTICE:Make sure that there is no contact with the parking brake shoe.





f. Align the mark on the bearing lock nut and tip of axle housing under the above preload range.





g. Check the distance between top surface of axle housing and the lock nut.

Standard distance: -.0.2 - 0.9 mm (-0.0079 - 0.0354 inch).

If the distance is greater than the specification, reassemble the lock nut plate.

h. Check that the hub with disc rotates smoothly and hub has no axial play.

5. Install bearing lock nut screw. Tighten the 2 lock nut screws.

Torque: 5.4 Nm (48 inch lbs.)

6. Connect ABS speed sensor. Connect the ABS speed sensor install the bolt.

Torque: 18 Nm (13 ft. lbs.)

7. Install brake caliper.
8. Install rear axle shaft.
9. Install rear wheel.

Torque: 103 Nm (76 ft. lbs.)

10. Check ABS speed sensor signal.