Rear Actuator

REMOVAL

Differential Locking System:

HINT: w/ differential lock: after removal, shift the rear differential to lock.
a. Turn the ignition switch to the ON position.
b. Keep the center differential lock condition.
c. Turn the differential lock control switch to the RR or FR/ RR position and lock the rear differential.

HINT: Rotate the tires, check they are in the differential lock condition. Disconnect the cable from the negative terminal of the battery.

1. Shifting gear differential lock.
2. Remove actuator protector. Remove the 2 nuts, bolt and protector.





3. Disconnect connectors and tube.
4. Remove rear Differential. Lock position switch.





5. Remove cover.
a. Remove the 3 bolts.
b. Using a brass bar and hammer, remove the cover.





6. Remove actuator.
a. Remove the shift fork set bolt.





b. Remove the 4 bolts.
c. Using a screwdriver, pry out the actuator.

INSTALLATION





1. Install actuator.
a. Clean contacting surfaces of any FIPG material using gasoline or alcohol.
b. Apply FIPG: Part No. 08826-00090, THREE BOND 1281, or equivalent, to the actuator.

HINT: Install the actuator within 10 minutes after applying FIPG.





c. Install the actuator to the differential and match the shaft with the shaft fork hole.
d. Clean the threads of the set bolt and shaft fork with the white gasoline.
e. Coat the threads of the set bolt with adhesive Part No. 08833-00070, THREE BOND 1324, or equivalent.
f. Tighten the shift fork set bolt.

Torque: 20 Nm (14 ft. lbs.)





g. Tighten the 4 bolts uniformly, a little at a time.

Torque: 24 Nm (17 ft. lbs.)





2. Install cover.
a. Clean the contacting surfaces of any FIPG material using gasoline or alcohol.
b. Apply FIPG: Part No. 0882-00090, THREE BOND 1281, or equivalent, to the cover.

HINT: Install the cover within 10 minutes after applying FIPG.





c. Tighten the 3 bolts.

Torque: 18 Nm (13 ft. lbs.)





3. Install rear Differential. Lock position switch. Install the position switch with a new gasket.

Torque: 40 Nm (30 ft. lbs.)





4. Connect connectors and tube.

HINT:
^ The depth of the insertion of the bleeder tube into the hose is approx. 15 mm (0.59 inch).
^ Take care that the water or the equivalent will not adhere to the connectors and hose.





5. Install actuator protector. Install the protector with the 2 nuts and bolt.

Torque:
Nut: 35 Nm (26 ft. lbs.)
Bolt: 20 Nm (14 ft. lbs.)

6. Cancel rear differential lock. With the ignition switch ON, turn the differential lock control switch to OFF to cancel the differential lock.