Front Extension Housing
DISASSEMBLY
1. Remove drive clutch hub, as follows:
a. Using a snap ring expander, remove the snap ring.
b. Using Special Service Tool (SST) 09950-40010 or equivalent, remove the drive clutch hub.
2. Remove front output shaft. Using a plastic hammer, drive out the front output shaft.
3. Remove dust deflector, as follows:
a. Using SST 09950-00020 or equivalent, and a press, remove the dust deflector.
b. Using a screwdriver and hammer, tap the dust deflector and remove it from the extension housing.
4. Remove oil seal. Using a screwdriver, pry out the oil seal from the front extension housing.
5. Remove ball bearing, as follows:
a. Using a screwdriver, remove the snap ring.
b. Using SST 09316-60011 (09316-00011, 09316-00071) or equivalents, and a press, remove the ball bearing.
ASSEMBLY
NOTE: Coat all of the sliding and rotating surfaces with gear oil before assembly.
1. Install dust deflector, as follows:
a. Using Special Service Tool (SST) 09223-15020, 09950-70010 (09951-07150) or equivalents, and a press, install a new dust deflector to the front extension housing.
b. Using SST 09316-20011, 09316-60011 (09316-00011) or equivalents, and a press, install a new dust deflector to the front output shaft.
2. Install ball bearing, as follows:
a. Using SST 09316-60011 (09316-60011, 09316-00031) or equivalents, and a press, install the ball bearing to the front extension housing.
b. Select a snap ring that will allow minimum axial play.
c. Using a screwdriver, install a new snap ring.
3. Install oil seal. Using SST 09316-60011 (09316-00011, 09316-00061) or equivalents, and a hammer, drive in a new oil seal to the front extension housing.
4. Install front output shaft and drive clutch hub, as follows:
a. Using SST 09316-20011, 09316-60011 (09316-00011, 09316-00041, 09316-00071) or equivalents, and a press, install the front output shaft and drive clutch hub.
b. Select a snap ring that will allow minimum axial play.
c. Using a snap ring expander, install a new snap ring.