Removal and Installation

REMOVAL




1. DRAIN ENGINE COOLANT
2. REMOVE GENERATOR DRIVE BELT
Loosen the belt tension by turning the belt tensioner counterclockwise, and remove the drive belt.

HINT: The pulley bolt for the belt tensioner has a left - hand thread.

3. REMOVE ENGINE UNDER COVER NO.1
4. REMOVE RADIATOR ASSEMBLY
5. REMOVE PS VANE PUMP PULLEY




6. REMOVE GENERATOR
a. Disconnect the generator connector.
b. Remove the rubber cap and nut, and disconnect the generator wire.
c. Disconnect the generator wire clamp from the cord clip on the generator.
d. Remove the bolt, nut and generator.

REPLACEMENT




1. REPLACE FRONT BEARING
a. Remove the 4 screws and bearing retainer.




b. Using SST and a press, press out the bearing.
SST 09950-60010 (09951-00260,09952-06010)




c. Using SST and a press, press in a new bearing
SST 09950-60010 (09951-00500)
d. Install the bearing retainer with the 4 screws.

Torque: 3.0 Nm (31 kg.cm, 27 in.lb)




2. REPLACE REAR BEARING
a. Using SST, remove the bearing cover (outside) and bearing.
SST 09820-00021

NOTE: Be careful not to damage the fan.

b. Remove the bearing cover (inside).




c. Place the bearing cover (inside) on the rotor.




d. Using SST and a press, press in a new bearing.
SST 09820-00030




e. Using SST, push in the bearing cover (outside).
SST 09285-76010

INSTALLATION




1. INSTALL GENERATOR
a. Install the generator with the bolt and nut.

Torque: 39 Nm (400 kg.cm, 29 ft.lb)

b. Connect the generator connector.
c. Connect the generator wire with the nut and rubber cap.
d. Install the generator wire clamp to the cord clip on the generator.

2. INSTALL PS VANE PUMP PULLEY
3. INSTALL RADIATOR ASSEMBLY




4. INSTALL GENERATOR DRIVE BELT
Install the belt by turning the belt tensioner counterclockwise.

HINT: The pulley bolt for the belt tensioner has a left - hand thread.

5. FULL ENGINE COOLANT
6. START ENGINE AND CHECK FOR LEAKS
7. RECHECK ENGINE COOLANT LEVEL
8. PERFORM ON-VEHICLE INSPECTION
9. INSTALL ENGINE UNDER COVER NO.1