Operation CHARM: Car repair manuals for everyone.

Removal and Installation

Rear:






REMOVAL

1. REMOVE REAR WHEEL





2. DISCONNECT FLEXIBLE HOSE
a. Remove the union bolt and 2 gaskets from the caliper, then disconnect the flexible hose from the caliper.
Torque: 29 Nm (300 kgf-cm, 21 ft. lbs.)

HINT: At the time of installation, insert the flexible hose lock securely in the lock hole in the caliper.

b. Use a container to catch the brake fluid as it drains out.
3. REMOVE CALIPER
a. Remove the installation bolt.
Torque: 20 Nm (200 kgf-cm, 14 ft. lbs.)
b. Remove the caliper from the torque plate.
4. REMOVE 2 PADS WITH 4 ANTI-SQUEAL SHIMS
5. REMOVE 4 PAD SUPPORT PLATES

NOTICE: At the time of installation, there should be no oil or grease adhering to the friction surfaces of the pads or disc.





6. REMOVE MAIN PIN
Remove the main pin.
Torque: 26 Nm (270 kgf-cm, 20 ft. lbs.)

INSTALLATION
Installation is In the reverse order of removal.
1. AFTER INSTALLATION, FILL BRAKE RESERVOIR WITH BRAKE FLUID AND BLEED BRAKE SYSTEM
2. CHECK FOR LEAKS