Radiator Service

REMOVAL
1. REMOVE ENGINE UNDER COVER NO.1
2. DRAIN ENGINE COOLANT
3. DISCONNECT RADIATOR UPPER HOSE FROM RADIATOR
4. DISCONNECT RADIATOR LOWER HOSE FROM RADIATOR
5. DISCONNECT A/T OIL COOLER HOSES FROM RADIATOR
6. REMOVE RADIATOR RESERVOIR
a. Disconnect the clamp on the wire from the radiator.
b. Disconnect the reservoir hose from the radiator.
c. Remove the 2 bolts, reservoir and grommet.
7. REMOVE RADIATOR ASSEMBLY





a. Remove the 2 nuts, and disconnect the 2 clamps on the A/C discharge tube from the bracket.
b. Remove the 2 bolts, and disconnect the 2 brackets on the wire from the radiator.
c. Disconnect the A/T oil cooler hoses from the clamp on the fan shroud.
d. Loosen the fan pulley mounting nuts holding the fluid coupling to the fan bracket.
e. Remove generator drive belt.
f. Remove the 3 bolts holding the fan shroud to the radiator.
g. Remove the 4 fan pulley mounting nuts.
h. Pull out the fan with fluid coupling, fan pulley and fan shroud.





i. Remove the 2 nuts.





j. Remove the 2 bolts.
k. Lift out the radiator assembly.





8. REMOVE RADIATOR SIDE SUPPORTS FROM RADIATOR
a. Remove the 4 nuts and 2 brackets.
b. Remove the 8 nuts and 2 side supports.

INSTALLATION
1. INSTALL SIDE SUPPORTS TO RADIATOR





a. Install support with 8 nuts.
Torque: 12.7 Nm (130 kgf-cm, 9 ft. lbs.)





b. Install the 2 brackets with the 4 nuts.
Torque: 20 Nm (200 kgf-cm, 13 ft. lbs.)





2. INSTALL RADIATOR ASSEMBLY
a. Place the radiator assembly to the body.
b. Install the 2 nuts.
Torque: 20 Nm (200 kgf-cm, 15 ft. lbs.)
c. Install the radiator assembly with the 2 bolts to the body.
Torque: 18 Nm (185 kgf-cm, 13 ft. lbs.)
3. INSTALL FAN PULLEY, FAN SHROUD, FAN WITH FLUID COUPLING AND GENERATOR DRIVE BELT
a. Place the fan with fluid coupling, fan pulley and fan shroud in position.
b. Temporarily install the fan pulley mounting nuts.
c. Install the fan shroud with the 3 bolts.
Torque: 5.0 Nm (50 kgf-cm, 43 inch lbs.)
d. Connect the A/T oil cooler hoses to the clamp on the fan shroud.
e. Install the generator drive belt.
f. Tighten the 4 fan pulley mounting nuts.
g. Install the 2 brackets on wire to the radiator wire with 2 bolts.
h. Install the 2 clamps on the A/C discharge tube to the brackets on the wire with the 2 nuts.
4. INSTALL RADIATOR RESERVOIR
a. Install the grommet to the reservoir.
b. Attach the lower side of the reservoir to the fun shroud.
c. install the reservoir with the 2 bolts.
d. Connect the reservoir hose to the radiator.
e. Install the clamp on the wire to the radiator.
5. CONNECT A/T OIL COOLER HOSES TO RADIATOR
6. CONNECT RADIATOR UPPER HOSE TO RADIATOR
7. CONNECT RADIATOR LOWER HOSE TO RADIATOR
8. FILL WITH ENGINE COOLANT
9. START ENGINE AND CHECK FOR ENGINE COOLANT LEAKS
10. RECHECK ENGINE COOLANT LEVEL
11. INSTALL ENGINE UNDER COVER NO.1