Operation CHARM: Car repair manuals for everyone.

Overhaul

DISASSEMBLY

1. REMOVE REAR WIPER ARM COVER
2. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY
3. REMOVE REAR WIPER SHAFT COVER
4. REMOVE REAR NO.1 WIPER LINK PIVOT NUT
5. REMOVE REAR NO.1 WIPER LINK PIVOT WASHER




6. REMOVE BACK WINDOW PANEL TRIM UPPER (w/o Power Back Door)
a. Disengage the 2 claws and the 7 clips, and remove the back window panel trim upper.




7. REMOVE BACK DOOR TRIM BOARD (w/ Power Back Door)
a. Disengage the 3 claws and remove the back door trim board.




8. REMOVE BACK WINDOW PANEL TRIM UPPER (w/ Power Back Door)
a. Disengage the 2 claws and the 7 clips, and remove the back window panel trim upper.




9. REMOVE BACK DOOR TRIM PANEL ASSEMBLY UPPER
a. Disengage the 10 clips and remove the back door trim panel assembly upper.




10. REMOVE BACK DOOR TRIM PANEL ASSEMBLY
a. Disengage the 8 clips and remove the back door trim panel assembly.

11. REMOVE REAR WIPER MOTOR ASSEMBLY
12. REMOVE BACK-UP LIGHT ASSEMBLY RH
13. REMOVE BACK-UP LIGHT ASSEMBLY LH




14. REMOVE BACK DOOR TRIM COVER RH
a. Disengage the 3 clips and remove the back door trim cover RH.

HINT: If a clip remains on the door, remove the clip from the body and install it to the back door trim cover RH.




15. REMOVE BACK DOOR TRIM COVER LH
a. Disengage the 3 clips and remove the back door trim cover LH.

HINT: If a clip remains on the door, remove the clip from the body and install it to the back door trim cover LH.

16. REMOVE REAR SPOILER SUB-ASSEMBLY

17. REMOVE BACK DOOR TRIM SPACER (RH Side)
a. Remove the screw.




b. Disengage the clip and remove the back door trim spacer.

18. REMOVE BACK DOOR TRIM SPACER (LH Side)
a. Remove the screw.




b. Disengage the clip and remove the back door trim spacer.




19. REMOVE BACK DOOR LOCK COVER
a. Disengage the 4 claws and remove the back door lock cover.

20. REMOVE BACK DOOR LOCK ASSEMBLY (w/o Power Back Door)




a. Separate the link rod as shown in the illustration.




b. Disconnect the connector and remove the clamp.
c. Remove the 3 bolts and the back door lock assembly.

21. REMOVE BACK DOOR LOCK ASSEMBLY (w/ Power Back Door)




a. Separate the link rod as shown in the illustration.




b. Disconnect each connector and remove the clamp.
c. Remove the 4 bolts and the back door lock assembly.




22. REMOVE POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)
a. Disconnect the connector.
b. Remove the clip.
c. Using a "Torx" socket wrench (T30), remove the 3 screws and the power back door sensor assembly RH.




23. REMOVE POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)
a. Disconnect the connector.
b. Remove the clip.
c. Using a "Torx" socket wrench (T30), remove the 3 screws and the power back door sensor assembly LH.

24. REMOVE BACK DOOR GARNISH




25. REMOVE BACK DOOR OPENER SWITCH ASSEMBLY
a. Remove the 2 screws and the back door opener switch assembly.

26. REMOVE TELEVISION CAMERA (w/ Rear View Monitor)
27. REMOVE LICENSE PLATE LIGHT ASSEMBLY




28. REMOVE POWER BACK DOOR WARNING BUZZER (w/ Power Back Door)
a. Disconnect the connector.
b. Remove the clamp and power back door warning buzzer.




29. REMOVE POWER BACK DOOR CONTROL SWITCH ASSEMBLY (w/ Power Back Door)
a. Remove the clamp and disconnect the connector.
b. Disengage the 2 claws and remove the power back door control switch assembly as shown in the illustration.




30. REMOVE DOOR PULL HANDLE
a. Disengage the 4 claws and remove the door pull handle.

REASSEMBLY

1. INSTALL DOOR PULL HANDLE
2. INSTALL POWER BACK DOOR CONTROL SWITCH ASSEMBLY (w/ Power Back Door)
3. INSTALL POWER BACK DOOR WARNING BUZZER (w/ Power Back Door)
4. INSTALL LICENSE PLATE LIGHT ASSEMBLY
5. INSTALL TELEVISION CAMERA (w/ Rear View Monitor)
6. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY
7. INSTALL BACK DOOR GARNISH

8. INSTALL POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)




a. Install a new clip to the power back door sensor assembly LH.




b. Using a "Torx" socket wrench (T30), install the power back door sensor assembly LH with the 3 bolts and the clip.

Torque: 3.5 N.m (36 kgf.cm, 31 in.lbf)

c. Connect the connector.

9. INSTALL POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)




a. Install a new clip to the power back door sensor assembly RH.




b. Using a "Torx" socket wrench (T30), install the power back door sensor assembly RH with the 3 bolts and the clip.

Torque: 3.5 N.m (36 kgf.cm, 31 in.lbf)

c. Connect the connector.

10. INSTALL BACK DOOR LOCK ASSEMBLY (w/ Power Back Door)
a. Apply body grease to the sliding parts on the back door lock assembly.




b. Install the back door lock assembly with the 4 bolts.

Torque: 13 N.m (133 kgf.cm, 10 ft.lbf)

c. Install the clamp.
d. Connect each connector and the link rod.

11. INSTALL BACK DOOR LOCK ASSEMBLY (w/o Power Back Door)
a. Apply body grease to the sliding parts on the back door lock assembly.




b. Install the back door lock assembly with the 3 bolts.

Torque: 13 N.m (133 kgf.cm, 10 ft.lbf)

c. Install the clamp. d. Connect the connector and the link rod.

12. INSTALL BACK DOOR LOCK COVER
13. INSTALL BACK DOOR TRIM SPACER (LH Side)
14. INSTALL BACK DOOR TRIM SPACER (RH Side)
15. INSTALL REAR SPOILER SUB-ASSEMBLY
16. INSTALL BACK DOOR TRIM COVER LH
17. INSTALL BACK DOOR TRIM COVER RH
18. INSTALL BACK-UP LIGHT ASSEMBLY LH
19. INSTALL BACK-UP LIGHT ASSEMBLY RH
20. INSTALL REAR WIPER MOTOR ASSEMBLY
21. INSTALL BACK DOOR TRIM PANEL ASSEMBLY
22. INSTALL BACK DOOR TRIM PANEL ASSEMBLY UPPER
23. INSTALL BACK WINDOW PANEL TRIM UPPER (w/ Power Back Door)
24. INSTALL BACK DOOR TRIM BOARD (w/ Power Back Door)
25. INSTALL BACK WINDOW PANEL TRIM UPPER (w/o Power Back Door)
26. INSTALL REAR NO.1 WIPER LINK PIVOT WASHER
27. INSTALL REAR NO.1 WIPER LINK PIVOT NUT
28. INSTALL REAR WIPER SHAFT COVER
29. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY
30. INSTALL REAR WIPER ARM COVER
31. BACK DOOR CLOSER SYSTEM INITIALIZATION
32. POWER BACK DOOR SYSTEM INITIALIZATION
33. ELECTRICAL BACK DOOR OUTSIDE HANDLE SYSTEM INITIALIZATION