Operation CHARM: Car repair manuals for everyone.

Sliding Roof Housing (For Standard)

REMOVAL

1. REMOVE ROOF HEADLINING ASSEMBLY




2. REMOVE SLIDING ROOF SIDE GARNISH LH
a. Using a screwdriver, disengage the clip and remove the side garnish.

HINT: Tape the screwdriver tip before use.

3. REMOVE SLIDING ROOF SIDE GARNISH RH

HINT: Use the same procedures described for the LH side.

4. REMOVE SLIDING ROOF GLASS SUB-ASSEMBLY
a. Using a Torx wrench (T25), remove the 4 screws and roof glass.




5. REMOVE SLIDING ROOF HOUSING SUB-ASSEMBLY
a. Disconnect the 4 hoses and drive gear connector.
b. Remove the 8 bolts and 4 brackets.
c. Remove the 8 nuts and housing.

6. REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
a. Remove the drive gear bracket.
b. Remove the 2 bolts and drive gear.

7. REMOVE SUNSHADE TRIM SUB-ASSEMBLY




8. REMOVE ROOF DRIP CHANNEL REAR
a. Remove the roof drip channel as shown in the illustration.




9. REMOVE SLIDING ROOF DRIVE CABLE SUB-ASSEMBLY
a. Using a screwdriver, remove the drive cable by sliding it backward.

HINT: Tape the screwdriver tip before use.

INSTALLATION




1. INSTALL SLIDING ROOF DRIVE CABLE SUB-ASSEMBLY
a. Sliding the drive cable forward, install it.

HINT: Tape the screwdriver tip before use.




2. INSTALL ROOF DRIP CHANNEL REAR
a. Install the roof drip channel rear as shown in the illustration.




3. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY
a. Install the housing with the 8 nuts.
b. Install the 4 brackets with the 8 bolts.
c. Connect the 4 hoses and drive gear connector.




4. ADJUST FULLY CLOSED POSITION
a. Using a screwdriver, slide the drive cable of the sliding roof to align the matchmarks.

HINT: Tape the screwdriver tip before use.







5. ADJUST SLIDING ROOF GLASS SUB-ASSEMBLY
a. Check for a difference in levels between the sliding roof (roof glass) and roof panel.

NOTE: The clearance should be even all around.

6. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY
a. Using a Torx wrench (T25), loosen a screw to adjust the sliding roof panel position. When the adjustment has been done, tighten the screw there.

7. CHECK FOR WATER LEAKS
a. Adjusting the sliding roof, check that there is no water leak.

If a leak is found, readjust the sliding roof.

8. RESET SLIDING ROOF POSITION
9. INSTALL ROOF HEADLINING ASSEMBLY