Cylinder Block Assembly: Specifications

Cylinder Block
Maximum Warpage 0.05 mm (0.0020 inch)

Cylinder Bore Diameter
Standard 92.000 to 92.012 mm (3.6220 to 3.6225 inch)
Maximum 92.080 mm (3.6252 inch)

Cylinder To Piston Clearance
Standard 0.033 to 0.059 mm (0.0013 to 0.0023 inch)
Maximum 0.13 mm (0.0051 inch)

Piston
Diameter 91.953 to 91.967 mm (3.6202 to 3.6207 inch)
Pin Diameter 21.997 to 22.006 mm (0.8660 to 0.8664 inch)
Pin To Bushing Oil Clearance
Standard 0.005 to 0.011 mm (0.0002 to 0.0004 inch)
Maximum 0.05 mm (0.0020 inch)
Ring Groove Clearance
No. 1 0.03 to 0.08 mm (0.0012 to 0.0031 inch)
No. 2 0.02 to 0.06 mm (0.0008 to 0.0024 inch)
Oil 0.03 to 0.11 mm (0.0012 to 0.0043 inch)
Ring End Gap
No. 1
Standard 0.30 to 0.40 mm (0.0118 to 0.0157 inch)
Maximum 0.95 mm (0.0374 inch)
No. 2
Standard 0.50 to 0.60 mm (0.0197 to 0.0236 inch)
Maximum 1.05 mm (0.0413 inch)
Oil (Side Rail)
Standard 0.15 to 0.40 mm (0.0059 to 0.0157 inch)
Maximum 1.00 mm (0.0394 inch)

Connecting Rod
Maximum Misalignment 0.05 mm (0.0020 inch) per 100 mm (3.94 inch)
Maximum Twist 0.15 mm (0.0059 inch) per 100 mm (3.94 inch)
Piston Pin To Bushing Oil Clearance
Standard 0.005 to 0.011 mm (0.0002 to 0.0004 inch)
Maximum 0.05 mm (0.0020 inch)

Connecting Rod Bolt
First Pass 25 Nm (255 kgf-cm, 18 ft. lbs.)
Final Pass 90°

Crankshaft
Maximum Circle Runout 0.06 mm (0.0024 inch)
Main Journal
Diameter 60.988 to 61.000 mm (2.4011 to 2.4016 inch)
Maximum Taper & Out-of-Round 0.02 mm (0.0008 inch)
Crank Pin
Diameter 52.992 to 53.000 mm (2.0863 to 2.0866 inch)
Maximum Taper & Out-of-Round 0.02 mm (0.0008 inch)
Oil Clearance
No. 1 & No. 2 Journals
Standard 0.014 to 0.034 mm (0.0006 to 0.0013 inch)
Maximum 0.05 mm (0.0020 inch)
No. 3 & No. 4 Journals
Standard 0.026 to 0.046 mm (0.0010 to 0.0018 inch)
Maximum 0.06 mm (0.0024 inch)

No. 1 And No. 2 Journal Bearings:

No. 3 And No. 4 Journal Bearings:

Main Bearing Size Codes





Main Bearing Cap Bolts
First Pass 22 Nm (224 kgf-cm, 16 ft. lbs.)
Final Pass 90°





Main Bearing Cap Side Bolts 27 Nm (275 kgf-cm, 20 ft. lbs.)
(short bolt at arrow)

Crankshaft Pulley Bolt 220 Nm (2,250 kgf-cm, 162 ft. lbs.)