Quarter Window Glass: Service and Repair
REMOVAL1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
2. REMOVE REAR DOOR SCUFF PLATE LH
3. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
4. REMOVE DECK BOARD SUB-ASSEMBLY
5. REMOVE TONNEAU COVER ASSEMBLY
6. REMOVE DECK FLOOR BOX FRONT
7. REMOVE DECK FLOOR BOX REAR
8. REMOVE NO.2 DECK BOARD SUB-ASSEMBLY
9. REMOVE NO.3 DECK BOARD SUB-ASSEMBLY
10. REMOVE BACK DOOR WEATHERSTRIP
11. REMOVE JACK CARRIER ASSEMBLY
12. REMOVE DECK SIDE TRIM BOX RH
13. REMOVE DECK SIDE TRIM BOX LH
14. REMOVE REAR FLOOR FINISH PLATE
15. REMOVE REAR FLOOR FINISH SIDE PLATE LH
16. REMOVE DECK SIDE TRIM COVER LH
17. SEPARATE REAR NO.1 SEAT BELT ASSEMBLY OUTER LH
18. REMOVE REAR SEAT SIDE COVER LH
19. REMOVE ROPE HOOK
20. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH
21. REMOVE NO.2 ROOM LIGHT ASSEMBLY
22. REMOVE ROOF SIDE GARNISH ASSEMBLY INNER LH
23. REMOVE QUARTER WINDOW ASSEMBLY LH
a. Pass a piano wire between the vehicle body and glass from the interior.
b. Tie both wire ends to wooden blocks or similar objects.
NOTE: When separating the glass, take care not to damage the paint and the interior and exterior ornaments.
HINT: Apply protective tape to the outer surface to prevent the surface from being scratched.
c. Cut off the adhesive by pulling the piano wire around the glass.
d. Using a suction cup, remove the glass.
NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
24. CLEAN QUARTER WINDOW ASSEMBLY LH
a. Clean the outer circumference of the glass with white gasoline.
NOTE:
- Do not touch the glass surface after cleaning it.
- Be careful not to damage the glass.
INSTALLATION
1. INSTALL QUARTER WINDOW ASSEMBLY LH
a. Clean and shape the contact surface of the vehicle body.
1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
HINT: Leave as much adhesive on the vehicle body as possible.
2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
HINT: Even if all the adhesive has been removed, clean the vehicle body.
b. Using a brush, coat the exposed part of the vehicle body with Primer M.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer M.
- Do not keep any of the opened Primer M for later use.
c. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.
d. Apply adhesive (Adhesive: Part No.08850-00801 or equivalent).
1. Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time described in the table.
2. Load the sealer gun with the cartridge.
3. Coat the glass with adhesive, as shown in the illustration.
e. Install the glass to the vehicle body.
1. Hold the glass in place securely with tape or equivalent to the vehicle body until the adhesive has hardened.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and glass.
2. Lightly press the front surface of the glass to ensure a close fit.
3. Using a scraper, remove any excess or protruding adhesive.
NOTE: Take care not to drive the vehicle for the time described in the table.
2. CHECK FOR LEAKS AND REPAIR
a. Conduct a leak test after the adhesive has completely hardened.
b. Seal any leaks with auto glass sealer.
3. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER LH
4. INSTALL ROOM LIGHT ASSEMBLY NO.2
5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH
6. INSTALL ROPE HOOK
7. INSTALL REAR SEAT SIDE COVER LH
8. INSTALL REAR NO.1 SEAT BELT ASSEMBLY OUTER LH
9. INSTALL DECK SIDE TRIM COVER LH
10. INSTALL REAR FLOOR FINISH SIDE PLATE LH
11. INSTALL REAR FLOOR FINISH PLATE
12. INSTALL DECK SIDE TRIM BOX LH
13. INSTALL DECK SIDE TRIM BOX RH
14. INSTALL JACK CARRIER ASSEMBLY
15. INSTALL BACK DOOR WEATHERSTRIP
16. INSTALL NO.2 DECK BOARD SUB-ASSEMBLY
17. INSTALL NO.3 DECK BOARD SUB-ASSEMBLY
18. INSTALL DECK FLOOR BOX REAR
19. INSTALL DECK FLOOR BOX FRONT
20. INSTALL TONNEAU COVER ASSEMBLY
21. INSTALL DECK BOARD SUB-ASSEMBLY
22. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
23. INSTALL REAR DOOR SCUFF PLATE LH
24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
25. PERFORM INITIALIZATION
NOTE: Some systems need initialization when disconnecting the cable from the negative (-) battery terminal.