Sliding Roof Housing (For Glass Roof)

SLIDING ROOF HOUSING (for Glass Roof)

Sliding Roof Housing (for Glass Roof):

REMOVAL

1. REMOVE SLIDING ROOF SIDE GARNISH LH

a. Fully open the No. 2 sliding roof glass sub-assembly.
b. Using a T25 "TORX" driver, remove the screw and sliding roof side garnish LH as shown in the illustration.

2. REMOVE SLIDING ROOF SIDE GARNISH RH

HINT: Use the same procedure for the RH side and the LH side.

3. REMOVE NO. 1 SLIDING ROOF GLASS SUB-ASSEMBLY

a. Using a T20 "TORX" driver, remove the 6 screws and No. 1 sliding roof glass sub-assembly.

4. REMOVE NO. 2 SLIDING ROOF GLASS SUB-ASSEMBLY

a. Fully close the No. 2 sliding roof glass sub-assembly.
b. Using a T25 "TORX" driver, remove the 3 screws.

HINT: Use the same procedure for the RH side and the LH side.

c. Remove the No. 2 sliding roof glass sub-assembly.

5. REMOVE REAR SEAT CUSHION ASSEMBLY
6. REMOVE REAR SEAT HEADREST ASSEMBLY
7. REMOVE REAR CENTER SEAT HEADREST ASSEMBLY
8. REMOVE REAR SEATBACK ASSEMBLY
9. REMOVE SEAT BELT ANCHOR COVER CAP LH
10. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY LH
11. REMOVE FRONT SEAT HEADREST ASSEMBLY (for Driver Seat)
12. REMOVE FRONT SEAT OUTER TRACK BRACKET COVER LH
13. REMOVE FRONT SEAT INNER TRACK BRACKET COVER LH
14. REMOVE FRONT SEAT REAR OUTER TRACK BRACKET COVER LH
15. REMOVE FRONT SEAT REAR INNER TRACK BRACKET COVER LH
16. REMOVE FRONT SEAT ASSEMBLY LH
17. REMOVE SEAT BELT ANCHOR COVER CAP RH
18. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY RH
19. REMOVE FRONT SEAT HEADREST ASSEMBLY (for Front Passenger Seat)
20. REMOVE FRONT SEAT OUTER TRACK BRACKET COVER RH
21. REMOVE FRONT SEAT INNER TRACK BRACKET COVER RH
22. REMOVE FRONT SEAT REAR OUTER TRACK BRACKET COVER RH
23. REMOVE FRONT SEAT REAR INNER TRACK BRACKET COVER RH
24. REMOVE FRONT SEAT ASSEMBLY RH
25. REMOVE FRONT DOOR SCUFF PLATE LH
26. REMOVE FRONT DOOR OPENING TRIM COVER LH
27. REMOVE SIDE INSTRUMENT PANEL LH
28. REMOVE FRONT PILLAR GARNISH LH
29. REMOVE REAR DOOR SCUFF PLATE LH
30. REMOVE LOWER CENTER PILLAR GARNISH LH
31. REMOVE UPPER CENTER PILLAR GARNISH LH
32. REMOVE REAR SEAT SIDE GARNISH LH (w/o Rear Seat Side Airbag)
33. REMOVE REAR SEAT SIDE AIRBAG ASSEMBLY LH (w/ Rear Seat Side Airbag)
34. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY LH
35. REMOVE FRONT DOOR SCUFF PLATE RH
36. REMOVE FRONT DOOR OPENING TRIM COVER RH
37. REMOVE SIDE INSTRUMENT PANEL RH
38. REMOVE FRONT PILLAR GARNISH RH
39. REMOVE REAR DOOR SCUFF PLATE RH
40. REMOVE LOWER CENTER PILLAR GARNISH RH
41. REMOVE UPPER CENTER PILLAR GARNISH RH
42. REMOVE REAR SEAT SIDE GARNISH RH (w/o Rear Seat Side Airbag)
43. REMOVE REAR SEAT SIDE AIRBAG ASSEMBLY RH (w/ Rear Seat Side Airbag)
44. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY RH
45. REMOVE INSTRUMENT PANEL FINISH PANEL END LH
46. REMOVE INSTRUMENT PANEL FINISH PANEL END RH
47. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY
48. REMOVE UPPER CONSOLE PANEL ASSEMBLY WITH FRONT ASH RECEPTACLE
49. REMOVE HEATER SEAT SWITCH CONSOLE BASE (w/o Seat Heater System)
50. REMOVE HEATER SEAT SWITCH CONSOLE BASE (w/ Seat Heater System)
51. REMOVE CONSOLE BOX POCKET
52. REMOVE CONSOLE BOX CARPET
53. REMOVE CONSOLE REAR END PANEL SUB-ASSEMBLY
54. REMOVE REAR CONSOLE BOX ASSEMBLY
55. REMOVE NO. 2 CONSOLE BOX DUCT
56. REMOVE NO. 3 CONSOLE BOX DUCT
57. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
58. REMOVE SHIFT LEVER ASSEMBLY
59. REMOVE FLOOR CARPET BRACKET LH
60. REMOVE FLOOR CARPET BRACKET RH
61. REMOVE LUGGAGE COMPARTMENT FLOOR MAT (w/ DVD Player)
62. REMOVE SPARE WHEEL COVER TRAY (w/ DVD Player)
63. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY (w/ DVD Player)
64. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (w/ DVD Player)
65. REMOVE REAR FLOOR FINISH PLATE (w/ DVD Player)
66. REMOVE LUGGAGE COMPARTMENT INNER TRIM COVER RH (w/ DVD Player)
67. DISCONNECT STEREO COMPONENT AMPLIFIER ASSEMBLY CONNECTOR (w/ DVD Player)
68. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER
69. REMOVE RAIN SENSOR COVER
70. REMOVE ROOF CONSOLE BOX ASSEMBLY
71. REMOVE VISOR BRACKET COVER
72. REMOVE VISOR ASSEMBLY LH
73. REMOVE VISOR ASSEMBLY RH
74. REMOVE VISOR HOLDER
75. REMOVE COAT HOOK
76. REMOVE SPOT LIGHT ASSEMBLY
77. REMOVE ASSIST GRIP SUB-ASSEMBLY
78. REMOVE ROOF HEADLINING ASSEMBLY
79. REMOVE CURTAIN SHIELD AIRBAG ASSEMBLY LH
80. REMOVE CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT: Use the same procedure for the RH side and the LH side.

81. REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

a. Remove the 2 bolts, nut, sliding roof drive gear sub-assembly, and room light bracket.

82. REMOVE FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH

a. Remove the 2 bolts, 2 nuts, and front sliding roof housing mounting bracket LH.

83. REMOVE FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT: Use the same procedure for the RH side and the LH side.

84. REMOVE CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH

a. Remove the 3 bolts, 3 nuts, and center sliding roof housing mounting bracket LH.

85. REMOVE CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT: Use the same procedure for the RH side and the LH side.

86. REMOVE REAR SLIDING ROOF HOUSING MOUNTING BRACKET LH

a. Disengage the clamp.
b. Remove the 2 bolts, 2 nuts, and rear sliding roof housing mounting bracket LH.

87. REMOVE REAR SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT: Use the same procedure for the RH side and the LH side.

88. REMOVE SLIDING ROOF HOUSING ASSEMBLY
a. Using a T25 "TORX" driver, remove the 4 screws.
b. Remove the 16 nuts and sliding roof housing assembly.

89. REMOVE SLIDING ROOF HOUSING PANEL
a. Remove the 20 nuts and sliding roof housing panel.

NOTICE:
- When removing the panel, be careful not to damage the vehicle.
- Perform this step with 2 or more technicians.

INSTALLATION

1. TEMPORARILY TIGHTEN SLIDING ROOF HOUSING PANEL

a. Temporarily install the sliding roof housing panel with the 20 nuts.

NOTICE:
- When installing the panel to the vehicle, first install the panel center front and center rear alignment bolts to the vehicle front and rear alignment bolt installation points, as shown in the illustration.
- Align the end of weatherstrip with the vehicle body and position the weatherstrip so that its front edge comes to the location.
- When installing the panel, be careful not to damage the vehicle.
- Perform this step with 2 or more technicians.

b. Check that the alignment bolts are firmly installed.

NOTICE: When the bolts are not firmly installed, water leaks and malfunctions will occur.

2. ADJUST SLIDING ROOF HOUSING PANEL
a. The sliding roof glass does not have adjusting screws. Instead, change the position of the No. 3 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.

HINT: "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

b. After adjusting the No. 3 sliding roof glass sub-assembly, fully tighten the 20 nuts to install the sliding roof housing panel.

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

3. INSTALL SLIDING ROOF HOUSING ASSEMBLY
a. Install the sliding roof housing assembly with the 16 nuts.

Torque: Nut [A]
7.0 N.m (71 kgf.cm, 62 in.lbf)

Nut [B]
5.4 N.m (55 kgf.cm, 48 in.lbf)

b. Using a T25 "TORX" driver, install the 4 screws.

Torque: 4.0 N.m (41 kgf.cm, 35 in.lbf)

4. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET LH

a. Install the rear sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.

Torque: Bolt
8.0 N.m (82 kgf.cm, 71 in.lbf)

Nut
5.5 N.m (56 kgf.cm, 49 in.lbf)

b. Engage the clamp.

5. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT: Use the same procedure for the RH side and the LH side.

6. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH

a. Install the center sliding roof housing mounting bracket LH with the 3 bolts and 3 nuts.

Torque: Bolt
8.0 N.m (82 kgf.cm, 71 in.lbf)

Nut
5.5 N.m (56 kgf.cm, 49 in.lbf)

7. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT: Use the same procedure for the RH side and the LH side.

8. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH

a. Install the front sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.

Torque: Bolt
8.0 N.m (82 kgf.cm, 71 in.lbf)

Nut
5.5 N.m (56 kgf.cm, 49 in.lbf)

9. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT: Use the same procedure for the RH side and the LH side.

10. ADJUST FULLY CLOSED POSITION

a. Using a screwdriver, slide the sliding roof drive cable to align the matchmarks.

HINT: Tape the screwdriver tip before use.

11. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

a. Install the sliding roof drive gear sub-assembly and room light bracket with the 2 bolts and nut.

Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)

12. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH
13. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT: Use the same procedure for the RH side and the LH side.

14. INSTALL ROOF HEADLINING ASSEMBLY
15. INSTALL ASSIST GRIP SUB-ASSEMBLY
16. INSTALL SPOT LIGHT ASSEMBLY
17. INSTALL COAT HOOK
18. INSTALL VISOR HOLDER
19. INSTALL VISOR ASSEMBLY LH
20. INSTALL VISOR ASSEMBLY RH
21. INSTALL VISOR BRACKET COVER
22. INSTALL ROOF CONSOLE BOX ASSEMBLY
23. INSTALL RAIN SENSOR COVER
24. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER
25. CONNECT STEREO COMPONENT AMPLIFIER ASSEMBLY CONNECTOR (w/ DVD Player)
26. INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER RH (w/ DVD Player)
27. INSTALL REAR FLOOR FINISH PLATE (w/ DVD Player)
28. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (w/ DVD Player)
29. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (w/ DVD Player)
30. INSTALL SPARE WHEEL COVER TRAY (w/ DVD Player)
31. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (w/ DVD Player)
32. INSTALL FLOOR CARPET BRACKET LH
33. INSTALL FLOOR CARPET BRACKET RH
34. INSTALL SHIFT LEVER ASSEMBLY
35. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
36. INSTALL NO. 2 CONSOLE BOX DUCT
37. INSTALL NO. 3 CONSOLE BOX DUCT
38. INSTALL REAR CONSOLE BOX ASSEMBLY
39. INSTALL CONSOLE REAR END PANEL SUB-ASSEMBLY
40. INSTALL CONSOLE BOX CARPET
41. INSTALL CONSOLE BOX POCKET
42. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/o Seat Heater System)
43. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/ Seat Heater System)
44. INSTALL UPPER CONSOLE PANEL ASSEMBLY WITH FRONT ASH RECEPTACLE
45. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY
46. INSTALL INSTRUMENT PANEL FINISH PANEL END LH
47. INSTALL INSTRUMENT PANEL FINISH PANEL END RH
48. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH
49. INSTALL REAR SEAT SIDE GARNISH LH (w/o Rear Seat Side Airbag)
50. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY LH (w/ Rear Seat Side Airbag)
51. INSTALL UPPER CENTER PILLAR GARNISH LH
52. INSTALL LOWER CENTER PILLAR GARNISH LH
53. INSTALL REAR DOOR SCUFF PLATE LH
54. INSTALL FRONT PILLAR GARNISH LH
55. INSTALL SIDE INSTRUMENT PANEL LH
56. INSTALL FRONT DOOR OPENING TRIM COVER LH
57. INSTALL FRONT DOOR SCUFF PLATE LH
58. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH
59. INSTALL REAR SEAT SIDE GARNISH RH (w/o Rear Seat Side Airbag)
60. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY RH (w/ Rear Seat Side Airbag)
61. INSTALL UPPER CENTER PILLAR GARNISH RH
62. INSTALL LOWER CENTER PILLAR GARNISH RH
63. INSTALL REAR DOOR SCUFF PLATE RH
64. INSTALL FRONT PILLAR GARNISH RH
65. INSTALL SIDE INSTRUMENT PANEL RH
66. INSTALL FRONT DOOR OPENING TRIM COVER RH
67. INSTALL FRONT DOOR SCUFF PLATE RH
68. INSTALL FRONT SEAT ASSEMBLY LH
69. INSTALL FRONT SEAT REAR OUTER TRACK BRACKET COVER LH
70. INSTALL FRONT SEAT REAR INNER TRACK BRACKET COVER LH
71. INSTALL FRONT SEAT OUTER TRACK BRACKET COVER LH
72. INSTALL FRONT SEAT INNER TRACK BRACKET COVER LH
73. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH
74. INSTALL SEAT BELT ANCHOR COVER CAP LH
75. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Driver Seat)
76. INSTALL FRONT SEAT ASSEMBLY RH
77. INSTALL FRONT SEAT REAR OUTER TRACK BRACKET COVER RH
78. INSTALL FRONT SEAT REAR INNER TRACK BRACKET COVER RH
79. INSTALL FRONT SEAT OUTER TRACK BRACKET COVER RH
80. INSTALL FRONT SEAT INNER TRACK BRACKET COVER RH
81. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH
82. INSTALL SEAT BELT ANCHOR COVER CAP RH
83. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Front Passenger Seat)
84. INSTALL REAR SEATBACK ASSEMBLY
85. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
86. INSTALL REAR SEAT HEADREST ASSEMBLY
87. INSTALL REAR SEAT CUSHION ASSEMBLY
88. TEMPORARILY TIGHTEN NO. 2 SLIDING ROOF GLASS SUB-ASSEMBLY
a. Fully close the No. 2 sliding roof glass sub-assembly.

b. Using a T25 "TORX" driver, install the 3 screws.

HINT: Use the same procedure for the RH side and the LH side.

89. TEMPORARILY TIGHTEN NO. 1 SLIDING ROOF GLASS SUB-ASSEMBLY

a. Fully open the No. 2 sliding roof glass sub-assembly.
b. Using a T20 "TORX" driver, install the No. 1 sliding roof glass sub-assembly with the 6 screws.

90. ADJUST SLIDING ROOF GLASS SUB-ASSEMBLY (NO. 1, NO. 2)
a. Adjust the No. 2 sliding roof glass sub-assembly:

1. Adjust the position of the No. 2 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.

HINT: "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

2. After adjusting the No. 2 sliding roof glass sub-assembly, using a T25 "TORX" driver, fully tighten the 6 screws to install the No. 2 sliding roof glass sub-assembly.

Torque: 4.0 N.m (41 kgf.cm, 35 in.lbf)

b. Adjust the No. 1 sliding roof glass sub-assembly:
1. Adjust the position of the No. 1 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.

HINT: "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

2. After adjusting the No. 1 sliding roof glass subassembly, using a T20 "TORX" driver, fully tighten the 6 screws to install the No. 1 sliding roof glass sub-assembly.

Torque: 2.0 N.m (20 kgf.cm, 18 in.lbf)

91. INSTALL SLIDING ROOF SIDE GARNISH LH

a. Temporarily install the sliding roof side garnish LH as shown in the illustration.
b. Using a T20 "TORX" driver, install the sliding roof side garnish LH with the screw.

Torque: 4.0 N.m (41 kgf.cm, 35 in.lbf)

92. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT: Use the same procedure for the RH side and the LH side.

93. INSPECT FOR WATER LEAKS
a. After adjusting the sliding roof glass sub-assembly, inspect for water leaks.
b. If there are any leaks, readjust the sliding roof glass sub-assembly.

94. PERFORM INITIALIZATION

NOTICE: Some systems need initialization after reconnecting the cable to the negative battery terminal.

95. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
96. INSPECT SLIDING ROOF SYSTEM
97. INSPECT SHIFT LEVER POSITION
98. ADJUST SHIFT LEVER POSITION
99. INSPECT FRONT SEAT ASSEMBLY
100. INSPECT SRS WARNING LIGHT