Operation CHARM: Car repair manuals for everyone.

Part 1

CYLINDER HEAD

COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:





REMOVAL (STEPS 1-30)
1. PRECAUTION, Refer to Vehicle Service Precautions.
2. REMOVE ENGINE ROOM SIDE LH COVER
3. REMOVE ENGINE ROOM COVER SIDE
4. DISCHARGE FUEL SYSTEM PRESSURE
5. REMOVE SERVICE PLUG GRIP
6. DRAIN COOLANT (ENGINE SIDE)
7. DRAIN COOLANT (HYBRID SIDE)
8. DRAIN ENGINE OIL
9. REMOVE FRONT WHEEL RH
10. REMOVE ENGINE UNDER COVER NO. 1
11. SEPARATE FRONT FENDER SPLASH SHIELD SUBASSEMBLY RH
12. REMOVE FRONT FENDER APRON SEAL RH
13. REMOVE ENGINE UNDER COVER NO. 2
14. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
15. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
16. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY
17. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
18. REMOVE COWL TOP PANEL SUB-ASSEMBLY OUTER
19. REMOVE BATTERY
20. REMOVE BATTERY CARRIER SUB-ASSEMBLY
21. REMOVE COOL AIR INTAKE DUCT SEAL
22. REMOVE AIR CLEANER CAP W/INLET
23. REMOVE AIR CLEANER CASE W/RESONATOR
24. REMOVE W/CONVERTER INVERTER ASSEMBLY
25. REMOVE EMISSION CONTROL VALVE SET
26. REMOVE INTAKE AIR SURGE TANK
27. DISCONNECT FUEL PIPE SUB-ASSEMBLY NO. 1





28. DISCONNECT HEATER INLET WATER HOSE
a. Lock the hose clamp as shown in the illustration (A).
b. Disconnect the heater inlet water hose (B).





29. REMOVE INTAKE MANIFOLD
a. Remove the nut and disconnect the ground cable (A).
b. Disconnect the 6 fuel injector connectors.





c. In order to remove the intake manifold, using several steps, remove the 9 bolts and 2 nuts in the sequence shown in the illustration.
30. DISCONNECT RADIATOR HOSE INLET