Disassembly and Reassembly
DISASSEMBLY1. REMOVE NO. 2 HEADLIGHT BULB
a. Remove the No. 2 headlight bulb as shown in the illustration.
2. REMOVE HEADLIGHT SOCKET COVER
a. Separate the headlight socket cover as shown in the illustration.
b. Remove the headlight socket cover from the headlight cord.
3. REMOVE NO. 1 HEADLIGHT BULB (for Halogen Headlight)
a. Remove the No. 1 headlight bulb as shown in the illustration.
4. REMOVE NO. 1 HEADLIGHT BULB (for HID Headlight)
a. Separate the light control ECU socket as shown in the illustration.
b. Release the set spring and remove the No. 1 headlight bulb.
5. REMOVE FRONT TURN SIGNAL LIGHT BULB
a. Turn in the direction indicated by the arrow and remove the front turn signal light bulb and the front turn signal light socket as a unit.
b. Remove the front turn signal light bulb from the front turn signal light socket.
6. REMOVE FRONT SIDE MARKER LIGHT BULB
a. Turn the front side marker light bulb and the front side marker light socket and wire in the direction indicated by the arrow and remove them as a unit.
b. Remove the front side marker light bulb from the front side marker light socket and wire.
7. REMOVE CLEARANCE LIGHT BULB
a. Turn the clearance light bulb and the clearance light socket and wire in the direction indicated by the arrow and remove them as a unit.
b. Remove the clearance light bulb from the clearance light socket and wire.
8. REMOVE LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight without AFS)
a. Remove the 4 screws.
b. Disconnect the light control ECU sub-assembly and the No. 1 headlight cover.
c. Remove the 3 screws, the light control ECU sub-assembly and the headlight cord.
d. Disconnect the connector and remove the headlight cord.
e. Remove the headlight fitting and the light control ECU sub-assembly.
9. REMOVE LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight with AFS)
a. Remove the 2 screws and the cover.
b. Remove the 2 screws and the headlight bracket.
c. Remove the 4 screws.
d. Disconnect the light control ECU sub-assembly and the No. 1 headlight cover.
e. Remove the 3 screws, the light control ECU sub-assembly and the headlight cord.
f. Disconnect the connector and remove the headlight cord.
g. Remove the headlight fitting and the light control ECU sub-assembly.
10. REMOVE HEADLIGHT GASKET (for HID Headlight)
a. Remove the headlight gasket.
NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
11. REMOVE HEADLIGHT LEVELING MOTOR (for HID Headlight)
a. Align the notches of the headlight leveling motor and the housing, and pull out the headlight leveling motor slightly.
b. Lower the tip of the headlight leveling motor to disengage it from the reflector and remove the headlight leveling motor.
12. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING (for HID Headlight)
a. Remove the headlight leveling motor base packing.
NOTE: After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
13. REMOVE HEADLIGHT SWIVEL ECU SUB-ASSEMBLY (for HID Headlight with AFS)
a. Disconnect the connector.
b. Remove the screw and the headlight swivel ECU sub-assembly.
14. REMOVE LIGHT REFLECTOR MOTOR (for HID Headlight with AFS)
a. Disconnect the connector.
b. Remove the 2 screws and light reflector motor.
REASSEMBLY
1. INSTALL LIGHT REFLECTOR MOTOR (for HID Headlight with AFS)
a. Install the light reflector motor with the 2 screws.
b. Connect the connector.
2. INSTALL HEADLIGHT SWIVEL ECU SUB-ASSEMBLY (for HID Headlight with AFS)
a. Install the headlight swivel ECU sub-assembly with the screw.
b. Connect the connector.
3. INSTALL HEADLIGHT LEVELING MOTOR BASE PACKING (for HID Headlight)
a. Install a new headlight leveling motor base packing.
NOTE: After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
4. INSTALL HEADLIGHT LEVELING MOTOR (for HID Headlight)
a. Engage the tip of the headlight leveling motor with the reflector.
b. Turn the headlight leveling motor to install it.
5. INSTALL HEADLIGHT GASKET (for HID Headlight)
a. Install a new headlight gasket.
NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
6. INSTALL LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight without AFS)
a. Install the headlight fitting.
b. Connect the connector.
c. Install the light control ECU sub-assembly to the No. 1 headlight cover with the 3 screws.
d. Install the light control ECU sub-assembly and the No. 1 headlight cover with the 4 screws.
7. INSTALL LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight with AFS)
a. Install the headlight fitting.
b. Connect the connector.
c. Install the light control ECU sub-assembly to the No. 1 headlight cover with the 3 screws.
d. Install the light control ECU sub-assembly and the No. 1 headlight cover with the 4 screws.
e. Install the headlight bracket with the 2 screws.
f. Install the cover with the 2 screws.
8. INSTALL CLEARANCE LIGHT BULB
a. Install the clearance light bulb to the clearance light socket and wire.
b. Turn the clearance light bulb and clearance light socket in the direction indicated by the arrow and install them as a unit.
9. INSTALL FRONT SIDE MARKER LIGHT BULB
a. Install the front side marker light bulb to the front side marker light socket and wire.
b. Turn the front side marker light bulb and front side marker light socket and wire in the direction indicated by the arrow and install them as a unit.
10. INSTALL FRONT TURN SIGNAL LIGHT BULB
a. Install the front turn signal light bulb to the front turn signal light socket.
b. Turn the front turn signal light bulb and front turn signal light socket in the direction indicated by the arrow and install them as a unit.
11. INSTALL NO. 1 HEADLIGHT BULB (for Halogen Headlight)
a. Install the No. 1 headlight bulb as shown in the illustration.
12. INSTALL NO. 1 HEADLIGHT BULB (for HID Headlight)
a. Lock the set spring to install the No. 1 headlight bulb.
b. Turn the socket of the light control ECU sub-assembly in the direction indicated by the arrow to connect the socket.
13. INSTALL HEADLIGHT SOCKET COVER
a. Install the headlight socket cover to the headlight cord.
b. Install the headlight socket cover as shown in the illustration.
14. INSTALL NO. 2 HEADLIGHT BULB
a. Install the No. 2 headlight bulb as shown in the illustration.