Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Procedures









2GR-FSE ENGINE MECHANICAL: ENGINE UNIT: REPAIR

1. REPAIR INTAKE VALVE SEAT
NOTICE:
- Repair the seat while checking the seating position.
- Keep the lip free of foreign matter.





(a) Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification.






(b) Using 30° and 60° cutters, correct the valve seat so that the valve contacts the entire circumference of the seat. The contact should be in the center of the valve seat, and the valve seat width should be maintained within the specified range around the entire circumference of the seat.
Standard width:
1.1 to 1.5 mm (0.043 to 0.059 in.)
(c) Hand-lap the valve and valve seat with an abrasive compound.
(d) Check the valve seating position.
2. REPAIR EXHAUST VALVE SEAT
NOTICE:
- Repair the seat while checking the seating position.
- Keep the lip free of foreign matter.





(a) Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification.






(b) Using 30° and 75° cutters, correct the valve seat so that the valve contacts the entire circumference of the seat. The contact should be in the center of the valve seat, and the valve seat width should be maintained within the specified range around the entire circumference of the seat.
Standard width:
1.3 to 1.7 mm (0.051 to 0.067 in.)
(c) Hand-lap the valve and valve seat with an abrasive compound.
(d) Check the valve seating position.