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Home >> Lexus >> 2008 >> GS 350 RWD V6-3.5L (2GR-FSE) >> Repair and Diagnosis >> Engine, Cooling and Exhaust >> Engine >> Service and Repair >> Removal and Replacement >> Engine Assembly >> Installation >> Part 2

Part 2









Part 2

Continued from part 1 Part 1

2GR-FSE ENGINE MECHANICAL: ENGINE ASSEMBLY: INSTALLATION

53. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 2WD) Installation

54. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY (for 4WD) Installation

55. INSTALL FRONT DRIVE SHAFT LH (for 4WD)

56. INSTALL FRONT DRIVE SHAFT RH (for 4WD)

57. INSTALL FRONT LOWER BALL JOINT ASSEMBLY LH (for 2WD) Installation

58. INSTALL FRONT LOWER BALL JOINT ASSEMBLY RH (for 2WD)
HINT:
Perform the same procedure as for the LH side.

59. INSTALL FRONT LOWER BALL JOINT LH (for 4WD)

60. INSTALL FRONT LOWER BALL JOINT RH (for 4WD)
HINT:
Perform the same procedure as for the LH side.

61. INSTALL TIE ROD ASSEMBLY LH (for 2WD) Installation

62. INSTALL TIE ROD ASSEMBLY RH (for 2WD)
HINT:
Perform the same procedure as for the LH side.

63. INSTALL TIE ROD ASSEMBLY LH (for 4WD)

64. INSTALL TIE ROD ASSEMBLY RH (for 4WD)
HINT:
Perform the same procedure as for the LH side.

65. TEMPORARILY INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD)






(a) Insert the bolt from the rear of the vehicle, and set the front shock absorber lower side on the front suspension lower arm.
(b) Temporarily tighten the nut while holding the bolt.
66. TEMPORARILY INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD)
HINT:
Perform the same procedure as for the LH side.

67. INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 4WD)






(a) Install the front shock absorber to the bracket lower with the bolt.
Torque: 48 Nm (489 kgf-cm, 35 ft-lbf)
68. INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 4WD)
HINT:
Perform the same procedure as for the LH side.

69. CONNECT HEIGHT CONTROL SENSOR LINK LH (for 2WD) Installation

70. CONNECT HEIGHT CONTROL SENSOR LINK RH (for 2WD)
HINT:
Perform the same procedure as for the LH side.

71. CONNECT HEIGHT CONTROL SENSOR LINK LH (for 4WD) Installation

72. CONNECT HEIGHT CONTROL SENSOR LINK RH (for 4WD)
HINT:
Perform the same procedure as for the LH side.

73. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY (for 2WD)






(a) Align the matchmarks of the No. 2 intermediate shaft and steering sliding yoke.
(b) Temporarily install the bolt (B).
(c) Tighten the 2 bolts (A) and (B).
Torque: 35 Nm (357 kgf-cm, 26 ft-lbf)
74. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD)
(a) for Exterior Side:





(1) Align the matchmarks of the No. 2 intermediate shaft and power steering link.
(b) for Interior Side:





(1) Align the matchmarks of the No. 2 intermediate shaft and steering column.
(c) for Exterior Side:





(1) Install the bolt.
Torque: 35 Nm (357 kgf-cm, 26 ft-lbf)






(d) for Interior Side:
(1) Install the bolt.
Torque: 35 Nm (357 kgf-cm, 26 ft-lbf)
(2) Install the clamp to the steering column hole cover.
75. INSTALL INSTRUMENT PANEL NO. 1 UNDER COVER SUB-ASSEMBLY (for 4WD) Installation

76. INSTALL NO. 1 AIR DUCT (for 4WD)
77. INSTALL FRONT SPEED SENSOR LH (for 4WD) Installation

78. INSTALL FRONT SPEED SENSOR RH (for 4WD)
HINT:
Perform the same procedure as for the LH side.

79. INSTALL FRONT AXLE HUB NUT LH (for 4WD)

80. INSTALL FRONT AXLE HUB NUT RH (for 4WD)
HINT:
Perform the same procedure as for the LH side.

81. INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)
82. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 2WD)
83. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD)
84. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR
85. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation

86. INSTALL HEATED OXYGEN SENSOR (for Sensor 2)
(a) Install the heated oxygen sensor Installation.
87. INSTALL FRONT FLOOR BRACE CENTER Installation







88. INSTALL FRONT SUSPENSION MEMBER PROTECTOR LOWER (for 2WD)
(a) Install the protector with the 4 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
89. INSTALL GENERATOR WITH CLUTCH PULLEY Installation

90. INSTALL COOLER COMPRESSOR ASSEMBLY (for 2WD) Installation

91. INSTALL DISCHARGE HOSE SUB-ASSEMBLY (for 2WD) Installation

92. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE (for 2WD) Installation

93. TEMPORARILY TIGHTEN COOLER COMPRESSOR ASSEMBLY (for 4WD) Installation

94. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY (for 4WD) Installation

95. INSTALL OIL FILTER BRACKET (for 4WD) Installation

96. TIGHTEN COOLER COMPRESSOR ASSEMBLY (for 4WD) Installation

97. INSTALL DISCHARGE HOSE SUB-ASSEMBLY (for 4WD) Installation

98. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE (for 4WD) Installation

99. INSTALL V-RIBBED BELT Installation

100. INSTALL ENGINE UNDER COVER AIR GUIDE BRACKET (for 2WD)






(a) Install the bracket with the 2 bolts.
Torque: 26 Nm (265 kgf-cm, 19 ft-lbf)






101. CONNECT NO. 3 FUEL HOSE SUB-ASSEMBLY
(a) Connect the fuel hose to the pipe.
102. CONNECT FUEL TUBE SUB-ASSEMBLY
(a) Connect the fuel tube LH and RH side Service Precautions.
103. CONNECT ENGINE WIRE
(a) for Automatic Transmission Side:





(1) Install the ground cable with the nut to the RH side.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
(b) for Power Steering Link Side (for 2WD):





(1) Install the ground cable with the bolt (A) and (B).
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(2) Connect the 2 connectors (C).
(3) Connect the connector to the power steering link and securely lock the connector (D).
(4) Attach the 2 clamps (E).
(c) for Power Steering Link Side (for 4WD):





(1) Install the ground cable with the bolt (A) and (B).
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(2) Connect the 2 connectors (C).
(3) Connect the connector to the power steering link and securely lock the connector (D).
(4) Attach the 2 clamps (E).
(5) Connect the wire harness bracket to the frame with the bolt (G).
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(d) for RH Side:
(1) Install the battery positive (+) cable to the battery positive terminal with the nut as shown in the illustration (A) below.
Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
(2) Connect the cable with the clamp as shown in the illustration (A) below.
(3) Install the No. 1 engine wire with the nut as shown in the illustration (B).
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf)
(4) Install the No. 1 relay block cover.
(5) Install the wire harness to the wire harness cover, and attach them as shown in the illustration (C).
(6) Install the No. 2 ground cable with the bolt as shown in the illustration (C).
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(7) Install the No. 4 relay block with the 2 bolts as shown in the illustration (D).
Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
(e) for LH Side:
(1) Connect the No. 2 ground cable with the bolt as shown in the illustration (E).
Torque: 8.8 Nm (90 kgf-cm, 78 in-lbf)
(2) Connect the ECM connectors, and set the connector holder to the ECM box as shown in the illustration (F).
(3) Connect the ECM's harness with the clamp as shown in the illustration (F).
(4) Install the ECM cover with the 3 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
(f) for Engine Bank 1 Side:
(1) Install the ground cable with the bolt as shown in the illustration (G).
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
(2) Connect the ground cable with the clamp as shown in the illustration (G).









104. CONNECT UNION TO CHECK VALVE HOSE






105. CONNECT HEATER WATER OUTLET HOSE A






106. CONNECT HEATER WATER INLET HOSE A






107. CONNECT RADIATOR RESERVOIR HOSE
108. CONNECT NO. 1 RADIATOR HOSE
109. CONNECT NO. 2 RADIATOR HOSE






110. CONNECT PURGE LINE HOSE






111. INSTALL AIR CLEANER CASE
(a) Install the case with the 3 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(b) Connect the clamp.
112. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

113. CONNECT NO. 2 VENTILATION HOSE Installation







114. INSTALL NO. 1 AIR CLEANER INLET
(a) Install the air cleaner inlet with the bolt.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
115. ADJUST SHIFT LEVER POSITION (for 2WD) A760E Automatic Transmission

116. ADJUST SHIFT LEVER POSITION (for 4WD) A760H Automatic Transmission

117. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
118. INSPECT FOR FUEL LEAK Testing and Inspection

119. ADD ENGINE OIL Replacement

120. ADD DIFFERENTIAL OIL (for 4WD) Adjustments

121. ADD ENGINE COOLANT Service and Repair

122. INSPECT FOR OIL LEAK Testing and Inspection

123. INSPECT FOR COOLANT LEAK Testing and Inspection

124. INSPECT FOR EXHAUST GAS LEAK
125. INSPECT ENGINE OIL LEVEL Testing and Inspection

126. INSPECT ENGINE COOLANT LEVEL Testing and Inspection

127. CHARGE REFRIGERANT Service and Repair

128. INSPECT FOR LEAKAGE OF REFRIGERANT Service and Repair

129. INSPECT IGNITION TIMING Engine

130. INSPECT IDLE SPEED Engine

131. INSPECT CO / HC Engine







132. INSTALL V-BANK COVER SUB-ASSEMBLY
(a) Attach the 3 clips to install the engine cover.
NOTICE:
- Be sure to engage the clips securely.
- Do not apply excessive force or do not hit the cover to engage the clips. This may cause the cover to break.





133. INSTALL ENGINE ROOM SIDE COVER LH
(a) Install the side cover with the 3 clips.






134. INSTALL ENGINE ROOM COVER SIDE RH
(a) Install the side cover with the 2 clips.






135. INSTALL COOL AIR INTAKE DUCT SEAL
(a) Install the intake duct seal with the 7 clips.
136. STABILIZE SUSPENSION Installation

137. TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD) Installation

138. TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD)
HINT:
Perform the same procedure as for the LH side.

139. TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY LH (for 4WD) Installation

140. TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY RH (for 4WD)
HINT:
Perform the same procedure as for the LH side.

141. INSTALL AIR GUIDE PLATE OUTSIDE RH Installation

142. INSTALL FRONT FLOOR COVER CENTER LH (for 4WD)
143. INSTALL NO. 2 ENGINE UNDER COVER (for 2WD)
(a) Install the under cover with the 4 screws, 2 grommets and 2 spacers.
144. INSTALL REAR ENGINE UNDER COVER LH (for 2WD)
145. INSTALL REAR ENGINE UNDER COVER RH (for 2WD)
146. INSTALL ENGINE UNDER COVER (for 2WD)
147. INSTALL ENGINE UNDER COVER (for 4WD)
148. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
149. INSTALL FRONT WHEELS
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
150. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(a) Check and adjust the front wheel alignment Front Wheel Alignment.
151. PERFORM RESET MEMORY (for 2WD)
(a) Perform the RESET MEMORY procedures (A/T initialization) A760E Automatic Transmission System.
152. PERFORM RESET MEMORY (for 4WD)
(a) Perform the RESET MEMORY procedures (A/T initialization) A760H Automatic Transmission System.
153. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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