Disassembly

ENGINE HOOD / DOOR: REAR DOOR: DISASSEMBLY

DISASSEMBLY
HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.
- A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.

1. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH






(a) Using a screwdriver, disengage the 3 claws.
HINT: Tape the screwdriver tip before use.

(b) Remove the inside handle bezel.
2. REMOVE REAR ARMREST ASSEMBLY LH






(a) Disengage the 2 claws and 2 clips, remove the armrest assembly.
HINT: Tape the screwdriver tip before use.

3. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY REAR






(a) Remove the rear ash receptacle assembly.
(b) Using a screwdriver, disengage the 2 claws and 2 clips, and remove the armrest base panel upper together with the window switch assembly.
HINT: Tape the screwdriver tip before use.

(c) Disconnect the power window switch connector.
(d) Using a screwdriver, disengage the 2 claws, and then remove the switch assembly from the base panel upper.
HINT: Tape the screwdriver tip before use.

4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH






(a) Remove the 2 cushion rubbers.
(b) Remove the 3 screws.
(c) Using a clip remover, remove the 8 clips.
(d) Remove the trim board upward.
HINT: In order to prevent the door from being damaged, cover the parts indicated by arrow marks in the illustration with tape.





(e) Disconnect the 2 cables from the inside handle.
(f) Remove the inner weatherstrip.
(g) Remove the 2 screws and inside handle.
5. REMOVE REAR DOOR SERVICE HOLE COVER LH






(a) Remove the rear door service hole cover LH.
NOTE: Remove the remaining tape on the door side.

6. REMOVE REAR SPEAKER ASSEMBLY Removal

7. REMOVE REAR DOOR WINDOW FRAME MOULDING FRONT LH
8. REMOVE REAR DOOR BELT MOULDING LH

9. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH
HINT: Insert a shop rag inside the door panel to prevent the glass from being scratched.

(a) Open the door glass until the bolts appear in the service hole.
(b) Remove the door glass from the glass bracket and lower the door glass into the door panel.
NOTE: Do not damage the door glass.
HINT: Position the door glass toward the front as much as possible.

(c) Remove the rear door glass run.






(d) Remove the 2 bolts, screw and the division bar.






(e) Rotate the division bar by 90° and pull it upward as shown in the illustration.
10. REMOVE REAR DOOR QUARTER WINDOW GLASS LH






(a) Remove the quarter glass, as shown in the illustration.
NOTE: Do not damage the glass.

(b) Remove the quarter window weatherstrip from the glass.
11. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH
(a) Carefully pull up the glass out of the panel.
HINT: Insert a shop rag inside the door panel to prevent the glass from being scratched.

12. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH






(a) Disconnect the window regulator connector.
(b) Remove the 4 bolts and window regulator.
NOTE: When the bolts are removed, the rear door window regulator might drop and be deformed.
HINT: Remove the window regulator through the service hole.

13. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH
(a) Place matchmarks on the window regulator motor gear and regulator gear.
(b) Using a "torx" driver (T25), remove the 3 screws and window regulator motor.
14. REMOVE REAR DOOR WITH MOTOR LOCK ASSEMBLY LH






(a) Disconnect the door lock connector.
(b) Using a "torx" socket wrench (T30), remove the 3 screws and door lock.
HINT: Remove the door lock through the service hole.

(c) Remove the door lock wire harness packing.
15. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH
(a) Using a "torx" socket wrench (T30), loosen the screw and remove the outside handle cover.
16. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH






(a) Pull and hold the release plate of the outside handle frame, as shown in the illustration.






(b) Pushing and pulling the outside handle in the arrow mark direction as shown in the illustration, remove the outside handle.
NOTE: If the release plate is not pulled and held when removing the outside handle, the release plate will interfere with the outside handle and it will damage the release plate.

(c) Remove the outside handle pad front and rear.
17. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH






(a) Using a "torx" socket wrench (T30), loosen the screw.
(b) Slide the outside handle frame from to remove it.
HINT: Remove the outside handle frame through the service hole.

18. REMOVE REAR DOOR CHECK ASSEMBLY LH
(a) Remove the check cover.






(b) Remove the 2 nuts, bolt and door check.
HINT: Remove the door check through the service hole.

19. REMOVE REAR DOOR WEATHERSTRIP LH
(a) Using a clip remover, disengage the clip, remove the weatherstrip.
HINT: If the clip is damaged, exchange for new clips.