Operation CHARM: Car repair manuals for everyone.

Disassembly








ENGINE HOOD / DOOR: BACK DOOR: DISASSEMBLY

DISASSEMBLY
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.

1. REMOVE BACK DOOR GARNISH CENTER






(a) Using a clip remover, disengage the 5 clips, and remove the garnish center.
2. REMOVE BACK DOOR SIDE GARNISH LH
(a) Using a clip remover, disengage the 3 clips, and remove the side garnish.
3. REMOVE BACK DOOR SIDE GARNISH RH
(a) Using a clip remover, disengage the 3 clips, and remove the side garnish.
4. REMOVE TOOL BOX PANEL SUB-ASSEMBLY UPPER
(a) Remove the tool cover and tool set.
5. REMOVE ASSIST GRIP ASSEMBLY
(a) Remove the 2 assist grip covers and assist grip assembly.
6. REMOVE BACK DOOR TRIM BOARD
(a) Remove the 2 trim board covers.
(b) Remove the screw.






(c) Using a screwdriver, disengage the 15 clips and remove the trim board.
HINT: Tape the screwdriver tip before use.

(d) Remove the 7 screws and trim pocket.
(e) With Speaker
Remove the 4 screws and rear speaker grille sub-assembly LH and RH.
7. REMOVE BACK DOOR STOPPER LOWER
(a) Remove the packing.






(b) Using a screwdriver, disengage the claw, and remove the stopper lower.
8. REMOVE BACK DOOR SERVICE HOLE COVER






(a) Remove the back door service hole cover.
NOTE: Remove the remaining tape on the door side.

9. REMOVE STEREO COMPONENT SPEAKER ASSEMBLY (WITH REAR SPEAKER)
10. REMOVE BACK DOOR OUTSIDE HANDLE






(a) Remove the 2 bolts and outside handle.
(b) Remove the cable.
HINT: Remove the outside handle through the service hole.

11. REMOVE WITH MOTOR BACK DOOR LOCK ASSEMBLY
(a) Disconnect the door lock connector.






(b) Using a "torx" socket wrench (T30), remove the 3 screws and door lock assembly.
HINT: Remove the door lock assembly through the service hole.

12. REMOVE LICENSE REAR LIGHT COVER
13. REMOVE BACK DOOR GARNISH SUB-ASSEMBLY OUTSIDE
14. REMOVE REAR WIPER MOTOR ASSEMBLY
15. REMOVE BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY RH
(a) Remove the 2 bolts and female stopper sub-assembly.
16. REMOVE BACK DOOR LINK SUB-ASSEMBLY LOWER
(a) Remove the top set bolt cap B.
(b) Remove the bolt and back door link sub-assembly.
17. REMOVE BACK DOOR STAY RAIL SUB-ASSEMBLY RH
(a) Remove the 2 bolts and stay rail sub-assembly.
18. REMOVE REAR BUMPER COVER
19. REMOVE BACK DOOR STAY BRACKET SUB-ASSEMBLY RH
(a) Remove the 2 bolts and stay bracket sub-assembly.