Operation CHARM: Car repair manuals for everyone.

Installation








EXTERIOR: OUTSIDE MOULDING:

INSTALLATION

1. INSTALL FRONT FENDER MOULDING OUTSIDE FRONT LH
(a) Clean the body surface.
(1) Using a heat light, heat the body surface between 40 and 60°C (104 and 140°F).
NOTE: Do not heat the body excessively.
(2) Remove the double-sided tape from the body.
(3) Wipe off the stains with cleaner.
(b) If reusing the moulding, clean the moulding.
(1) Using a heat light, heat the moulding between 20 and 30°C (68 and 86°F).
NOTE: Do not heat the moulding excessively.
(2) Remove the double-sided tape from the moulding.
(3) Wipe off the stains with cleaner.





(4) Apply new double-sided tape to the moulding, as shown in the illustration.
(c) Install the moulding.
(1) Using a heat light, heat the body and moulding.

Heating temperature





NOTE: Do not heat the moulding excessively.
(2) Release the peeling paper from the face of the moulding.
HINT: Be careful that dirt or foreign object does not stick to the adhesive part when releasing the moulding peeling paper.
(3) Engage the 13 clips and install the moulding, and firmly press on the moulding.
NOTE: Do not apply excessive force onto the moulding, nut steady pressure with your thumbs.

(d) Install the 7 bolts.
2. INSTALL FRONT BUMPER SIDE SUPPORT LH
3. INSTALL FRONT DOOR MOULDING OUTSIDE LH
(a) Clean the body surface.
(1) Using a heat light, heat the body surface between 40 and 60°C (104 and 140°F).
NOTE: Do not heat the body excessively.
(2) Remove the double-sided tape from the body.
(3) Wipe off the stains with cleaner.
(b) If reusing the moulding, Clean the moulding.
(1) Using a heat light, heat the moulding between 20 and 30°C (68 and 86°F).
NOTE: Do not heat the moulding excessively.
(2) Remove the double-sided tape from the moulding.
(3) Wipe off the stains with cleaner.





(4) Apply new double-sided tape to the moulding, as shown in the illustration.
(c) Install the moulding.
(1) Using a heat light, heat the body and moulding.

Heating temperature





NOTE: Do not heat the moulding and body excessively.
(2) Release the peeling paper from the face of the moulding.
HINT: Be careful that dirt or foreign object does not stick to the adhesive part when releasing the peeling paper.
(3) Engage the 12 clips, and firmly press on the moulding.
NOTE: Do not apply excessive force onto the moulding, but steady pressure with your thumbs.

4. INSTALL FRONT DOOR MOULDING OUTSIDE LOWER LH
(a) Engage the moulding.





(b) Install the 5 screws.
5. INSTALL QUARTER OPENING RETAINER LH





(a) Install the retainer with the 3 bolts.
6. INSTALL REAR DOOR MOULDING OUTSIDE LH
(a) Clean the body surface.
(1) Using a heat light, heat the body surface between 40 and 60°C (104 and 140°F).
NOTE: Do not heat the body excessively.
(2) Remove the double-sided tape from the body.
(3) Wipe off the stains with cleaner.
(b) If reusing the moulding, clean the moulding.
(1) Using a heat light, heat the moulding between 20 and 30°C (68 and 86°F).
NOTE: Do not heat the moulding excessively.
(2) Remove the double-sided tape from the moulding.
(3) Wipe off the stains with cleaner.





(4) Apply new double-sided tape to the moulding, as shown in the illustration.
(c) Install the moulding.
(1) Using a heat light, heat the body and moulding.

Heating temperature





NOTE: Do not heat the moulding and body excessively.
(2) Release the peeling paper from the face of the moulding.
HINT: Be careful that dirt or foreign object does not stick to the adhesive part when releasing the peeling paper.
(3) Engage the 10 clips, and firmly press on the moulding.
NOTE: Do not apply excessive force onto the moulding, but steady pressure with your thumbs.





(d) Using an air riveter or hand riveter with nose piece, strike the 3 rivets into the door panel to install the moulding to the door panel.
NOTE: If the rivet is not positioned perpendicularly, it will bend the mandrel.





(e) Refer to NOTICE below.
- Do not pry the rivet with the riveter, because the riveter will be damaged and the mandrel will be bent.
- Confirm that the rivets are seated properly against the speaker.
- Do not tilt the riveter when installing the rivet to the speaker.
- Do not leave any space between the rivet head and the speaker.
- Only install the rivet when there is no clearance between the materials to be secured.

7. INSTALL REAR DOOR OUTSIDE MOULDING LOWER LH





(a) Engage the moulding.
(b) Install the 4 screws.
8. INSTALL QUARTER MOULDING OUTSIDE NO. 4
(a) Clean the body surface.
(1) Using a heat light, heat the body surface between 40 and 60°C (104 and 140°F).
NOTE: Do not heat the body excessively.
(2) Remove the double-sided tape from the body.
(3) Wipe off the stains with cleaner.
(b) If reusing the moulding, clean the moulding.
(1) Using a heat light, heat the moulding between 20 and 30°C (68 and 86°F).
NOTE: Do not heat the moulding excessively.
(2) Remove the double-sided tape from the moulding.
(3) Wipe off the stains with cleaner.





(4) Apply new double-sided tape to the moulding, as shown in the illustration.
(c) Install the moulding.
(1) Using a heat light, heat the body and moulding.

Heating temperature





NOTE: Do not heat the moulding excessively.
(2) Release the peeling paper from the face of the moulding.
HINT: Be careful that dirt or foreign object does not to stick to the adhesive part when releasing the peeling paper.
(3) Engage the 8 clips, and firmly press on the moulding.
NOTE: Do not apply excessive force onto the moulding, but steady pressure with your thumbs.





(d) Install the clip, and rear bumper side support LH.
(e) Install the screw.