Disassembly

AIR CONDITIONING: REAR COOLING UNIT: DISASSEMBLY

DISASSEMBLY

1. REMOVE COOLER RELAY






(a) Disconnect the connector.
(b) Remove the cooler relay assembly.
2. REMOVE WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY






(a) Disconnect the connectors.
(b) Release the 7 clamps and remove the wiring air conditioning harness sub-assembly.
3. REMOVE BLOWER W/ FAN (REAR) MOTOR SUB-ASSEMBLY






(a) Remove the 3 screws and the blower w/ fan (rear) motor sub-assembly.
4. REMOVE BLOWER RESISTOR TRANSISTOR ASSEMBLY






(a) Remove the 2 screws and the blower resistor transistor assembly.
5. REMOVE COOLER AIR DUCT NO. 1






(a) Release the clamp and remove the 3 screws and the cooler air duct No. 1.
6. REMOVE COOLER NO. 2 THERMISTOR






(a) Remove the cooler No. 2 thermistor.
7. REMOVE COOLER UNIT DRAIN HOSE NO. 1
8. REMOVE COOLER UNIT CASE






(a) Remove the 6 screws and the 2 brackets.






(b) Release the 4 claw fittings and the clamp, and remove the 7 screws and the 2 cooler unit cases.
9. REMOVE AIR CONDITIONING TUBE ASSEMBLY






(a) Using a hexagon wrench 4.0 mm (0.15 in.), remove the 2 hexagon bolts and the air conditioning tube assembly.
(b) Remove the 2 O-rings from the air conditioning tube assembly.
10. REMOVE REAR COOLING UNIT EXPANSION VALVE






(a) Remove the rear cooling unit expansion valve.
11. REMOVE EVAPORATOR SUB-ASSEMBLY (REAR)






(a) Remove the 2 O-rings from the evaporator sub-assembly (rear).