Reassembly

2UZ-FE CHARGING: GENERATOR: REASSEMBLY

REASSEMBLY

1. INSTALL GENERATOR ROTOR ASSEMBLY

(a) Place the drive end frame on the pulley.
(b) Install the rotor to the drive end frame.
2. INSTALL GENERATOR COIL ASSEMBLY

(a) Place the generator washer on the rotor.

(b) Using SST and a press, slowly press in the coil assembly.
SST: 09285-76010

(a) Install the pulley to the rotor shaft by tightening the pulley nut by hand.
(b) Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.
SST: 09820-63011
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
(c) Check that SST (A) is secured to the pulley shaft.

(d) Mount SST (C) in a vise.
(e) Insert SST (B) into SST (C), and attach the pulley nut to SST (C).

(f) To torque the pulley nut, turn SST (A) in the direction shown in the illustration.
Torque: 111 Nm (1,125 kgf-cm, 81 ft-lbf)
(g) Remove the generator from SST (C).

(h) Turn SST (B), and remove SST (A and B).
4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

(a) Place the front seal plate on the coil assembly.

(b) Place the brush holder on the coil assembly with the pin facing upward.
NOTE: Be careful of the holder installation direction.

(c) Install the 2 screws.
Torque: 1.8 Nm (18 kgf-cm, 16 in-lbf)

(d) Align the pins of the brush holder with the holes of the rear seal plate, and install the rear seal plate.
5. INSTALL GENERATOR REAR END COVER

(a) Install the terminal insulator.
NOTE: Be careful of the terminal insulator installation direction.

(b) Install the end cover with the 3 nuts.
Torque: 4.6 Nm (47 kgf-cm, 41 in-lbf)