Reassembly

SUSPENSION CONTROL: STABILIZER CONTROL VALVE (w/ KDSS): REASSEMBLY

REASSEMBLY

1. INSTALL ACCUMULATOR PRESSURE SENSOR






(a) Secure the stabilizer control with accumulator housing in a vise.
(b) Install the accumulator pressure sensors.
(1) Apply suspension fluid to the threads of the accumulator pressure sensors and O-rings.
(2) Using SST, install the 2 accumulator pressure sensors to the stabilizer control with accumulator housing.
SST: 09922-10010
Torque: 75 Nm (762 kgf-cm, 55 ft-lbf)
NOTE: Do not damage the stabilizer control with accumulator housing with the SST.

2. TEMPORARILY TIGHTEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING ASSEMBLY






(a) Install the stabilizer control with accumulator housing by temporarily tightening the 3 bolts.






(b) Install the 2 bleeder plugs and 2 bleeder plug caps.
Torque: 9.5 Nm (97 kgf-cm, 84 in-lbf)
3. TEMPORARILY TIGHTEN STABILIZER CONTROL VALVE






(a) Install the stabilizer control valve by temporarily tightening the 3 bolts.
4. TEMPORARILY TIGHTEN STABILIZER CONTROL VALVE TO ADAPTER TUBE






(a) Install the stabilizer control valve to adapter tube.
(1) Apply suspension fluid to the threads of the flare nuts.
(2) Install the stabilizer control valve to adapter tube to the stabilizer control valve by temporarily tightening the 2 flare nuts.
(b) Install the stabilizer control valve to adapter tube by temporarily tightening the bolt.
5. TEMPORARILY TIGHTEN STABILIZER CONTROL ADAPTER SUB-ASSEMBLY






(a) Install the 2 stabilizer control adapters by temporarily tightening the 4 bolts.






(b) Install the stabilizer control valve to adapter tube.
(1) Apply suspension fluid to the threads of the flare nuts.
(2) Install the stabilizer control valve to adapter tube to the stabilizer control adapter by temporarily tightening the 2 flare nuts.






(c) Install the stabilizer control adapter shutter valves.
(1) Apply suspension fluid to 2 new O-rings and install them to the stabilizer control adapter shutter valves.
(2) Install the 2 stabilizer control adapter shutter valves to the stabilizer control adapter.
Torque: 14 Nm (140 kgf-cm, 10 ft-lbf)






(d) Install the oil nozzle valve sub-assembly.
(1) Apply suspension fluid to the 2 O-rings.
(2) Install the 2 oil nozzle valve sub-assembly and 2 service valve caps to the stabilizer control adapter.
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf)
6. TEMPORARILY TIGHTEN STABILIZER CONTROL ACCUMULATOR VALVE TUBE SUB-ASSEMBLY






(a) Apply suspension fluid to the threads of the flare nuts.
(b) Temporarily tighten the 4 flare nuts on the stabilizer control accumulator valve tube sub-assembly, and engage the clip.
7. FULLY TIGHTEN STABILIZER CONTROL WITH BRACKET VALVE ASSEMBLY






(a) Fully tighten the 10 bolts.
Torque: 39 Nm (398 kgf-cm, 29 ft-lbf)






(b) Fully tighten bolt (A).
Torque: 13 Nm (132 kgf-cm, 9 ft-lbf)
(c) Using a union nut wrench, fully tighten flare nuts (B).
Torque: 44 Nm (450 kgf-cm, 32 ft-lbf)
(d) Using a union nut wrench, fully tighten flare nuts (C).
Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)
8. INSTALL ACCUMULATOR PRESSURE SENSOR WIRE HARNESS






(a) Connect the 2 connectors and engage the clip.