Operation CHARM: Car repair manuals for everyone.

Installation








WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS:

INSTALLATION

1. INSTALL BACK WINDOW GLASS ASSEMBLY






(a) Using a brush, coat the installation surface on the vehicle body with Primer M.
- Do not coat the adhesive with Primer M.
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer M for later use.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Using a brush or sponge, coat the application area of adhesive with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Standard dimension:










(c) Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time described in the table below.

Usage time frame:





(2) Load the sealer gun with cartridge.
(3) Apply adhesive to the back window glass, as shown in the illustration.
Standard dimension:










(d) Install the glass to the body.
(1) Hold the back window glass in place securely with tape or equivalent to the body until the adhesive has hardened.
(2) Lightly press the front surface of the glass to ensure a close fit.
(3) Using a scraper, remove any excess or protruding adhesive.
HINT: Apply adhesive onto the glass rim.





NOTE: The vehicle should not be driven until the time indicated in the table below has elapsed.

Minimum time:






2. CHECK FOR LEAKS AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
3. INSTALL REAR WIPER MOTOR ASSEMBLY
4. INSTALL REAR WIPER ARM ASSEMBLY
5. INSTALL BACK DOOR TRIM BOARD