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Reassembly








BRAKE: FRONT BRAKE (for 2GR-FSE):

REASSEMBLY

1. INSTALL FRONT DISC LH
(a) Align the matchmarks, and install the front disc.
HINT: When replacing the disc with a new one, select the installation position where the front disc has the minimum runout.

2. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG
(a) Temporarily tighten the front disc brake bleeder plug to the disc brake cylinder assembly.
3. INSTALL PISTON SEAL
(a) Apply lithium soap base glycol grease to the new piston seals.






(b) Install the piston seals to the disc brake cylinder assembly.
4. INSTALL FRONT DISC BRAKE PISTON
(a) Apply lithium soap base glycol grease to the front disc brake pistons and a new cylinder boots.
(b) Install the cylinder boot to the front disc brake piston.






(c) Install the piston to the front disc brake cylinder assembly.
NOTE: Do not install the piston forcibly in the disc brake cylinder.

5. INSTALL CYLINDER BOOT






(a) Install the cylinder boots to the front disc brake cylinder.
- Install the boots securely to the grooves of the cylinder and piston.
- Do not damage the cylinder boot.