Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation








2GR-FSE STARTING: STARTER:

INSTALLATION

1. INSTALL STARTER ASSEMBLY






(a) Install the starter with the 2 bolts.
Torque: 58 Nm (591 kgf-cm, 43 ft-lbf)
(b) Connect the wire harness to terminal 30 and install the nut, and then attach the terminal cap.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
(c) Connect the terminal 50 connector to the starter assembly.
2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH






(a) Install a new gasket and the exhaust manifold with 6 new nuts.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)






(b) Connect the air fuel ratio sensor (for sensor 1) connector.






(c) Install the engine room No. 3 relay block with the bolt and nut.
Torque: 12.5 Nm (127 kgf-cm, 9 ft-lbf)






(d) Install the engine wire bracket with the bolt (A).
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
(e) Install the ground cable with the 2 bolts (B, C).
Bolt (B) - Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
Bolt (C) - Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
3. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation

4. INSTALL HEATED OXYGEN SENSOR Installation

5. INSTALL FRONT CENTER FLOOR BRACE Installation

6. INSTALL REAR NO. 1 FLOOR PANEL BRACE Installation

7. INSTALL ENGINE ROOM SIDE COVER LH Installation

8. INSTALL COOL AIR INTAKE DUCT SEAL Installation

9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation

10. CHECK FOR EXHAUST LEAKS
11. PERFORM INITIALIZATION
(a) Perform initialization procedure Service Precautions.
HINT: Some vehicle systems require initialization after reconnecting the negative battery cable.