Replacement

1UR-FSE ENGINE MECHANICAL: CYLINDER BLOCK: REPLACEMENT

REPLACEMENT

1. REPLACE STRAIGHT PIN
NOTE: It is not necessary to remove the straight pin unless it is being replaced.

(a) Remove the straight pins.
(b) Using a plastic-faced hammer, tap in new straight pins to the cylinder block.





Standard protrusion:






2. REPLACE STUD BOLT
NOTE: If a stud bolt is deformed or the threads are damaged, replace it.

(a) Remove the stud bolts.
(b) Using an E8 and E10 "TORX" socket wrench, install the stud bolts.





Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)for stud bolt A
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)for stud bolt B
3. REPLACE TIGHT PLUG
NOTE: If water leaks from the tight plug or the plug corrodes, replace it.

(a) Remove the tight plug.






(b) Apply adhesive around the tight plug.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent






(c) Using SST and a hammer, tap in the tight plug as shown in the illustration.
SST: 09950-60010
09951-00200
SST: 09950-70010
09951-07100