Reassembly

1UR-FSE STARTING: STARTER (for 2.0 kW Type): REASSEMBLY

REASSEMBLY

1. INSTALL PLANETARY GEAR
(a) Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft, as shown in the illustration.

(b) Install the 3 planetary gears.
2. INSTALL STARTER ARMATURE PLATE

(a) Insert the plate to the center bearing clutch.
NOTE: Check that the tab of the starter armature plate fits over the projection of the starter center bearing clutch sub-assembly.

3. INSTALL STARTER ARMATURE ASSEMBLY
(a) Install the starter armature to the starter center bearing clutch sub-assembly.
4. INSTALL STARTER YOKE ASSEMBLY

(a) Align the claw of the center bearing clutch with the groove of the starter yoke, and install the starter yoke.
5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY
(a) Install the starter brush holder assembly.

(b) Using a screwdriver, hold the brush spring back and connect the brush into the brush holder.
(c) Connect the 4 brushes.

(d) Align the starter commutator end frame rubber with the groove of the starter yoke.

(e) Install the starter commutator end frame with the 2 screws.
Torque: 3.8 Nm (39 kgf-cm, 33 in-lbf)
6. INSTALL STARTER DRIVE HOUSING ASSEMBLY

(a) Apply high-temperature grease to the starter pinion drive lever, as shown in the illustration.

(b) Install the pinion drive lever to the center bearing clutch.

(d) Using a T30 "TORX" socket wrench, install the drive housing with the 2 bolts.
Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
7. INSTALL STARTER MAGNETIC SWITCH ASSEMBLY

(a) Temporarily install the magnetic switch by hooking its tip to the upper side of the pinion drive lever.
(b) Install the 2 nuts.
Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)