Reassembly

ENGINE HOOD / DOOR: REAR DOOR: REASSEMBLY

REASSEMBLY

1. INSTALL REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

2. INSTALL REAR DOOR BELT MOULDING ASSEMBLY
3. INSTALL REAR DOOR WEATHERSTRIP
4. INSTALL REAR DOOR CHECK ASSEMBLY






(a) Install the rear door check assembly with the bolt and the 2 nuts.
bolt:
Torque: 27 Nm (275 kgf-cm, 20 ft-lbf)
nut:
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Install the check cover.
5. INSTALL REAR DOOR CHECK COVER
6. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
(a) Apply body grease to the sliding parts on the rear door outside handle frame sub-assembly.






(b) Using a "torx" socket wrench (T30), install the rear door outside handle frame sub-assembly with the screw.
Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)
7. INSTALL REAR DOOR OUTSIDE HANDLE PAD REAR
8. INSTALL REAR DOOR OUTSIDE HANDLE PAD
9. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY
10. INSTALL REAR DOOR OUTSIDE HANDLE COVER






(a) Install the rear door outside handle cover with the 2 claws.






(b) Using a "torx" socket wrench (T30), install the rear door outside handle cover with the screw.
Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)
11. INSTALL DOOR LOCK WIRING HARNESS SEAL
12. INSTALL REAR DOOR LOCK ASSEMBLY
NOTICE:
- When reusing the removed rear door lock assembly, replace the door lock wire harness sealing on the connector with a new one.
- Do not allow grease or dust to adhere on the door lock wiring harness sealing surface of the connector.
- Reusing the door lock wiring harness sealing and/or using damaged door lock wiring harness sealing may cause water intrusion to the connection, and result in a malfunction in the rear door lock assembly.

(a) Apply body grease to the sliding parts on the rear door lock assembly.






(b) Insert the rear door lock assembly to the rear door outside handle release plate, and set it to the rear door panel.
(c) Make sure that the rear door outside handle frame release plate is securely connected to the rear door lock assembly.
(d) Using a "torx" socket wrench (T30), install the rear door lock assembly with the 3 screws.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(e) Connect the connector.
13. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR
NOTE: The regulator arm must be below the intermediate position when installing the power window regulator motor.





(a) Using a "torx" driver (T25), install the power window regulator motor assembly rear with the 3 screws.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
HINT: The new rear window regulator adopts a self-tapping method. The installation position of regulator will be threaded when the self-tapping screw is inserted.

14. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY
(a) Apply body grease to the sliding parts on the rear door window regulator sub-assembly.






(b) Install the temporary bolt to the rear door window regulator sub-assembly.
(c) Tighten the 4 bolts and install the rear door window regulator sub-assembly.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(d) Connect the connector.
15. INSTALL REAR DOOR GLASS SUB-ASSEMBLY
16. INSTALL REAR DOOR QUARTER WINDOW GLASS
17. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY
18. INSTALL REAR DOOR GLASS RUN
19. INSTALL REAR DOOR SERVICE HOLE COVER






(a) Apply butyl tape to the rear door panel as shown in the illustration.
(b) Install the rear door service hole cover.
20. INSTALL REAR SPEAKER Installation

21. INSTALL REAR DOOR ARMREST SET BRACKET
22. INSTALL REAR DOOR GLASS WEATHERSTRIP INNER
23. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY
24. INSTALL REAR DOOR ARMREST COVER
25. INSTALL REAR DOOR ARMREST BASE PANEL ASSEMBLY
26. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG
27. POWER WINDOW CONTROL SYSTEM INITIALIZATION Initialization