Installation
WINDSHIELD / WINDOWGLASS: BACK DOOR GLASS: INSTALLATION
INSTALLATION
1. INSTALL BACK DOOR GLASS
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
HINT: Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
HINT: Even if all the adhesive has been removed, clean the vehicle body.
(b) Using a brush, coat the exposed part of the vehicle body with Primer M.
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer M.
- Do not keep any of the opened Primer M for later use.
(c) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
Standard dimension:
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.
(d) Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time described in the table below.
(2) Load the sealer gun with the cartridge.
Tackfree time:
(3) Coat the glass with adhesive, as shown in the illustration.
Standard dimension:
(e) Install the glass to the vehicle body.
(1) Hold the back window glass in place securely with tape or equivalent to the vehicle body until the adhesive has hardened.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and glass.
(2) Lightly press the front surface of the glass to ensure a close fit.
(3) Using a scraper, remove any excess or protruding adhesive.
NOTE: Take care not to drive the vehicle for the time described in the table below.
Minimum time:
2. INSTALL BACK WINDOW MOULDING OUTSIDE
(a) Coat the installation part of the mouldings with Primer G.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not apply too much primer.
(b) Install a new mouldings, applying double-sided tape all the way around the glass except where the mouldings is installed, as shown in the illustration.
Standard dimension:
(c) Connect the connector.
3. INSTALL BACK WINDOW MOULDING LOWER
4. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
5. INSTALL REAR COMBINATION LIGHT ASSEMBLY LH Installation
6. INSTALL REAR COMBINATION LIGHT ASSEMBLY RH
7. INSTALL REAR WIPER MOTOR ASSEMBLY Installation
8. INSTALL REAR SPOILER SUB-ASSEMBLY Installation
9. INSTALL BACK DOOR TRIM COVER LH
10. INSTALL BACK DOOR TRIM COVER RH
11. INSTALL BACK DOOR TRIM PANEL ASSEMBLY
12. INSTALL BACK DOOR TRIM PANEL ASSEMBLY UPPER
13. INSTALL BACK WINDOW PANEL TRIM UPPER (w/o Power Back Door)
14. INSTALL BACK WINDOW PANEL TRIM UPPER (w/ Power Back Door)
15. INSTALL BACK DOOR TRIM BOARD (w/ Power Back Door)
16. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY Installation
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
18. PERFORM INITIALIZATION Repair Instruction - Initialization
NOTE: Some systems need initialization when disconnecting the cable from the negative (-) battery terminal.