Operation CHARM: Car repair manuals for everyone.

Installation








2GR-FE LUBRICATION: ENGINE OIL COOLER (w/ Oil Cooler): INSTALLATION

INSTALLATION

1. INSTALL ENGINE OIL COOLER
(a) Clean the oil cooler contact surface on the cooler mounting.






(b) Install a new O-ring to the oil cooler.
(c) Install the oil cooler assembly with the union bolt.
Torque: 68 Nm (693 kgf-cm, 50 ft-lbf)






(d) Install the 2 water by-pass hoses with the bolt, 2 clamps, and 4 clips.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation

3. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR Installation

4. INSTALL NO. 2 MANIFOLD STAY Installation

5. INSTALL EXHAUST PIPE ASSEMBLY
Installation
6. ADD ENGINE OIL Testing and Inspection

7. ADD ENGINE COOLANT Testing and Inspection

8. INSPECT FOR COOLANT LEAK Testing and Inspection

9. CHECK ENGINE OIL LEVEL Testing and Inspection

10. INSTALL NO. 1 ENGINE UNDER COVER