Installation

2GR-FE LUBRICATION: OIL PUMP: INSTALLATION

INSTALLATION

1. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL

(a) Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.
SST: 09223-22010
SST: 09506-35010
- Keep the lip free from foreign matter.
- Do not tap on the oil seal at an angle.
- Make sure that the oil seal edge does not stick out of the timing chain case.

(b) Apply MP grease to the oil seal lip.
2. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY
(a) Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Seal width:
3.0 mm (0.118 in.)
NOTICE:
- Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.
- When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
- Install the chain cover within 3 minutes.
- Do not start the engine for at least 2 hours after installing.

(b) Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Toyota Genuine Seal Packing Black 1282B, Three Bond 1282B or equivalent
NOTICE:
- When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
- Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
- Do not start the engine for at least 2 hours after installing.

Apply seal packing as follows

(d) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.
(e) Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.

Bolt length

NOTE: Make sure that there is no oil on the bolt and nut threads.

(f) Fully tighten the bolts in this order: Areas 1 and Area 2.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
(g) Fully tighten the bolts and nuts in Areas 3.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
HINT: Tighten the bolts and nuts in the order of upper to lower as shown in the illustration.

(h) Fully tighten the bolts in Areas 4.
Bolt A - Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)
Bolts except bolt A - Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
HINT: Tighten the bolts in the order of lower to upper as shown in the illustration.

3. INSTALL OIL PAN SUB-ASSEMBLY Reassembly

4. INSTALL OIL STRAINER SUB-ASSEMBLY Reassembly

5. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY Reassembly

6. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH Reassembly

7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH Reassembly

8. INSTALL WATER OUTLET Reassembly

9. INSTALL OIL COOLER PIPE (w/ Oil Cooler)

(a) Install a new gasket to the oil pan sub-assembly.
(b) Install the oil cooler pipe with the bolt and 2 nuts.
Torque: 21 Nm (214 kgf-cm, 16 ft-lbf)
10. INSTALL CRANKSHAFT PULLEY Reassembly

11. INSTALL NO. 1 OIL PIPE Reassembly

12. INSTALL OIL PIPE Reassembly

13. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY Installation

14. INSTALL RADIO SETTING CONDENSER Installation

15. INSTALL NO. 1 ENGINE MOUNTING BRACKET FRONT LH Installation

16. INSTALL WATER PUMP PULLEY Installation

17. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation

18. INSTALL NO. 2 TIMING GEAR COVER Installation

19. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation

20. INSTALL ENGINE MOUNTING BRACKET RH Installation

21. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation

22. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR Installation

23. INSTALL NO. 2 MANIFOLD STAY Installation

24. INSTALL OIL LEVEL GAUGE GUIDE SUB-ASSEMBLY Installation

25. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation

26. INSTALL IGNITION COIL ASSEMBLY Installation

27. INSTALL INTAKE AIR SURGE TANK ASSEMBLY Installation

28. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET Installation

29. INSTALL FRONT FRAME ASSEMBLY Installation

30. INSTALL VANE PUMP ASSEMBLY Installation

31. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE Installation