Operation CHARM: Car repair manuals for everyone.

Installation








AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH: INSTALLATION

INSTALLATION

1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH






(a) Temporarily tighten the compressor and magnetic clutch and bracket with the 4 bolts.






(b) Fully tighten the compressor and magnetic clutch with the 4 bolts.
Torque: 25 Nm (250 kgf-cm, 18 ft-lbf)
NOTE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.

(c) Connect the connector.
2. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the No. 1 cooler refrigerant discharge hose.






(d) Install the No. 1 cooler refrigerant discharge hose to the compressor and magnetic clutch with the bolt and nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
3. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the No. 1 cooler refrigerant suction hose.






(d) Install the No. 1 cooler refrigerant suction hose to the compressor and magnetic clutch with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. INSTALL V-RIBBED BELT

5. INSTALL FAN SHROUD

6. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER

7. INSTALL HOOD LOCK ASSEMBLY

8. INSTALL HOOD LOCK CONTROL CABLE COVER

9. INSTALL NO. 1 AIR CLEANER INLET

10. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

11. INSTALL NO. 2 AIR CLEANER INLET

12. INSTALL ENGINE ROOM COVER SIDE

13. INSTALL COOL AIR INTAKE DUCT SEAL

14. INSTALL V-BANK COVER SUB-ASSEMBLY

15. INSTALL FRONT FENDER APRON SEAL RH
16. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
17. INSTALL NO. 1 ENGINE UNDER COVER
18. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
19. CHARGE WITH REFRIGERANT
SST: 07110-58060
07117-58060
07117-58070
07117-58080
07117-58090
07117-78050
07117-88060
07117-88070
07117-88080
Specified amount:
550 to 650 g (19.4 to 22.9 oz.)
20. WARM UP ENGINE
21. CHECK FOR REFRIGERANT LEAKAGE