System Specifications
CRANKSHAFT PULLEYTorque: 250 Nm (2,550 kgf-cm, 184 ft-lbf)
CRANKSHAFT
Step 1
Torque: 61 Nm (622 kgf-cm, 45 ft-lbf)
Step 2
Mark the front of the bearing cap bolts with paint.
Retighten the bearing cap bolts 90° in the order above.
Check that the painted mark is now at a 90° angle to the front.
Torque: 52 Nm (525 kgf-cm, 38 ft-lbf)
Bolt Length:
CYLINDER BORE
Standard diameter: 94.000 to 94.012 mm (3.7008 to 3.7013 in.)
Maximum diameter: 94.200 mm (3.7087 in.)
CRANKSHAFT
Maximum circle runout: 0.06 mm (0.0024 in.)
Standard journal diameter: 60.988 to 61.000 mm (2.4011 to 2.4016 in.)
Maximum taper and out-of-round: 0.02 mm (0.0008 in.)
CRANKSHAFT BEARING CAP SET BOLT
Standard diameter: 10.8 to 11.0 mm (0.4252 to 0.4331 in.)
Minimum diameter: 10.7 mm (0.4213 in.)
Measuring Point: 40 mm (1.57 in.)
CRANKSHAFT THRUST CLEARANCE
Standard thrust clearance: 0.04 to 0.24 mm (0.0016 to 0.0094 in.)
Maximum thrust clearance: 0.30 mm (0.0118 in.)
Thrust washer thickness: 2.43 to 2.48 mm (0.0957 to 0.0976 in.)
CRANKSHAFT OIL CLEARANCE
Standard oil clearance: 0.026 to 0.047 mm (0.0010 to 0.0019 in.)
Maximum oil clearance: 0.050 mm (0.0020 in.)
CONNECTING ROD
Maximum out-of-alignment: 0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Maximum twist: 0.15 mm (0.0059 in.) per 100 mm (3.94 in.)
CONNECTING ROD BOLT
Standard diameter: 7.2 to 7.3 mm (0.284 to 0.287 in.)
Minimum diameter: 7.0 mm (0.276 in.)
CONNECTING ROD THRUST CLEARANCE
Standard thrust clearance: 0.15 to 0.40 mm (0.0059 to 0.0157 in.)
Maximum thrust clearance: 0.50 mm (0.020 in.)
CONNECTING ROD OIL CLEARANCE
Standard oil clearance: 0.045 to 0.067 mm (0.0018 to 0.0026 in.)
Maximum oil clearance: 0.070 mm (0.0028 in.)
CONNECTING ROD DIAMETER:
CONNECTING ROD BEARING CENTER WALL THICKNESS:
ROD BEARING CAP
Torque: 25 Nm (255 kgf-cm, 18 ft-lbf)
Mark the front side of each connecting cap bolt with paint.
Retighten the cap bolts 90° as shown in the illustration.
Check the painted mark is now at a 90° angle to the front.
PISTON
Distance: 9.8 mm (0.3858 in.)
Standard diameter: 93.960 to 93.980 mm (3.6992 to 3.7000 in.)
Maximum diameter: 93.830 mm (3.6941 in.)
PISTON OIL CLEARANCE
Standard oil clearance: 0.020 to 0.052 mm (0.0008 to 0.0020 in.)
Maximum oil clearance: 0.060 mm (0.0024 in.)
RING GROOVE CLEARANCE
PISTON RING END GAP
Standard end gap:
Maximum end gap:
