Operation CHARM: Car repair manuals for everyone.

Installation








2GR-FE CHARGING: GENERATOR: INSTALLATION

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY






(a) Install the bracket with the bolt.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)






(b) Install the wire harness clamp stay.
Torque: 8.4 Nm (86 kgf-cm, 74 in-lbf)






(c) Connect the wire harness clamp.
(d) Install the generator assembly to the cylinder block with the bolt.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)






(e) Install the 2 bolts.
Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)






(f) Connect the generator connector to the generator assembly.
(g) Install the generator wire with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
(h) Install the terminal cap.
(i) Connect the 2 wire harness clamps.
(j) Connect the magnetic clutch connector to the compressor and magnetic clutch.
2. INSTALL V-RIBBED BELT

3. INSTALL FAN SHROUD

4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

5. INSTALL HOOD LOCK ASSEMBLY

6. INSTALL HOOD LOCK CONTROL CABLE COVER

7. CONNECT RADIATOR RESERVOIR TANK HOSE

8. INSTALL NO. 1 AIR CLEANER INLET

9. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

10. INSTALL NO. 2 AIR CLEANER INLET

11. INSTALL ENGINE ROOM COVER SIDE

12. INSTALL COOL AIR INTAKE DUCT SEAL

13. INSTALL V-BANK COVER SUB-ASSEMBLY

14. INSTALL FRONT FENDER APRON SEAL RH
15. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
16. INSTALL NO. 1 ENGINE UNDER COVER
17. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

19. PERFORM INITIALIZATION Repair Instruction - Initialization
(a) Perform initialization procedure .
HINT: Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.