Installation

WINDSHIELD / WINDOWGLASS: REAR QUARTER WINDOW GLASS: INSTALLATION

INSTALLATION

1. INSTALL QUARTER WINDOW ASSEMBLY LH






(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
HINT: Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
HINT: Even if all the adhesive has been removed, clean the vehicle body.





(b) Using a brush, coat the exposed part of the vehicle body with Primer M.
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer M.
- Do not keep any of the opened Primer M for later use.

(c) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.





NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.

Standard dimension:





HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.

(d) Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time described in the table below.

Tackfree time:





(2) Load the sealer gun with the cartridge.
(3) Coat the glass with adhesive, as shown in the illustration.





Standard dimension:






(e) Install the glass to the vehicle body.
(1) Hold the glass in place securely with tape or equivalent to the vehicle body until the adhesive has hardened.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and glass.
(2) Lightly press the front surface of the glass to ensure a close fit.
(3) Using a scraper, remove any excess or protruding adhesive.
NOTE: Take care not to drive the vehicle for the time described in the table below.

Minimum time:






2. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
3. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER LH
4. INSTALL ROOM LIGHT ASSEMBLY NO.2
5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH
6. INSTALL ROPE HOOK
7. INSTALL REAR SEAT SIDE COVER LH
8. INSTALL REAR NO.1 SEAT BELT ASSEMBLY OUTER LH
9. INSTALL DECK SIDE TRIM COVER LH
10. INSTALL REAR FLOOR FINISH SIDE PLATE LH
11. INSTALL REAR FLOOR FINISH PLATE
12. INSTALL DECK SIDE TRIM BOX LH
13. INSTALL DECK SIDE TRIM BOX RH
14. INSTALL JACK CARRIER ASSY
15. INSTALL BACK DOOR WEATHERSTRIP
16. INSTALL NO.2 DECK BOARD SUB-ASSEMBLY
17. INSTALL NO.3 DECK BOARD SUB-ASSEMBLY
18. INSTALL DECK FLOOR BOX REAR
19. INSTALL DECK FLOOR BOX FRONT
20. INSTALL TONNEAU COVER ASSEMBLY
21. INSTALL DECK BOARD SUB-ASSEMBLY
22. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
23. INSTALL REAR DOOR SCUFF PLATE LH
24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
25. PERFORM INITIALIZATION Repair Instruction - Initialization
NOTE: Some systems need initialization when disconnecting the cable from the negative (-) battery terminal.