Installation
BRAKE: REAR BRAKE: INSTALLATION
INSTALLATION
1. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH
(a) Apply the lithium soap base glycol grease to a new cylinder hole plug and 2 new cylinder slide bushes.
(b) Install the cylinder hole plug and 2 cylinder slide bush to the rear disc brake cylinder mounting.
2. INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH
(a) Install the rear disc brake cylinder mounting with 2 bolts.
Torque: 105 Nm (1071 kgf-cm, 77 ft-lbf)
3. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the 4 pad support plates on the rear disc brake cylinder mounting.
4. INSTALL REAR DISC BRAKE PAD WEAR INDICATOR PLATE
(a) Install the pad wear indicator plate on the inner side disc brake pad.
HINT: Install the pad wear indicator facing downward.
5. INSTALL REAR DISC BRAKE ANTI-SQUEL SHIM
NOTE:
If necessary, replace the anti-squeal shim kit when replacing the brake pad.
(a) Install the anti-squeal shims on each brake pad.
NOTE:
There should be no oil or grease on the friction surfaces of the brake pads and the rear disc.
6. INSTALL DISC BRAKE PAD KIT REAR (PAD ONLY)
(a) Install the 2 disc brake pads with anti-squeal shim to the disc brake cylinder assembly.
7. INSTALL DISC BRAKE CYLINDER ASSEMBLY REAR LH
(a) Apply the lithium soap base glycol grease to the sliding part of 2 cylinder slide pins.
(b) Install the disc brake cylinder assembly rear with 2 cylinder slide pins.
Torque: 88 Nm (897 kgf-cm, 65 ft-lbf)
8. CONNECT REAR LH FLEXIBLE HOSE
(a) Connect the flexible hose with the union bolt and new gasket to the disc brake cylinder assembly rear.
Torque: 31 Nm (316 kgf-cm, 23 ft-lbf)
9. FILL RESERVOIR WITH BRAKE FLUID
10. BLEED BRAKE LINE
HINT: Service and Repair
11. CHECK FLUID LEVEL IN RESERVOIR
12. CHECK BRAKE FLUID LEAKAGE
13. INSTALL REAR WHEEL
Torque: 112 Nm (1137 kgf-cm, 82 ft-lbf)