Disassembly

2UZ-FE CHARGING: GENERATOR: DISASSEMBLY

DISASSEMBLY

1. REMOVE GENERATOR REAR END COVER





(a) Remove the 3 nuts and end cover.
(b) Remove the terminal insulator.
2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY





(a) Remove the rear seal plate from the brush holder.
(b) Remove the 2 screws and brush holder.
(c) Remove the front seal plate from the coil assembly.
3. REMOVE GENERATOR PULLEY





(a) Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.
SST: 09820-63011
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
(b) Check that SST (A) is secured to the rotor shaft.





(c) Mount SST (C) in a vise.
(d) Insert SST (B) into SST (C), and attach the pulley nut to SST (C).





(e) To loosen the pulley nut, turn SST (A) in the direction shown in the illustration.
NOTE:
To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half of a turn.

(f) Remove the generator from SST (C).





(g) Turn SST (B), and remove SST (A and B).
(h) Remove the pulley nut and pulley.
4. REMOVE GENERATOR COIL ASSEMBLY





(a) Remove the 4 bolts.





(b) Using SST, remove the coil assembly.
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
09958-04011
(c) Remove the generator washer.
5. REMOVE GENERATOR ROTOR ASSEMBLY