Installation

2UZ-FE STARTING: STARTER: INSTALLATION

INSTALLATION

1. INSTALL STARTER ASSEMBLY
(a) Install the starter assembly with the 2 bolts.
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
(b) Connect the engine wire protector with the bolt.
(c) Connect the starter cable with the nut.
Torque: 9.8 Nm (100 kgf-cm, 86 in-lbf)
(d) Connect the starter connector.
2. INSTALL AIR PUMP ASSEMBLY WITH BRACKET Installation
3. INSTALL REAR WATER BY-PASS JOINT RH
(a) Install 2 new gaskets to the cylinder head.
(b) Install the 4 nuts holding the water by-pass joint to the cylinder heads. Alternately tighten the nuts.
Torque: 18 Nm (185 kgf-cm, 13 ft-lbf)
4. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY
(a) Install a new O-ring to the water by-pass pipe.
(b) Apply soapy water to the O-ring.
(c) Push the water by-pass pipe end into the pipe hole of the water pump.
(d) Install the water by-pass pipe with the bolt.
Torque: 18 Nm (185 kgf-cm, 13 ft-lbf)
(e) Install the wire clamp to the bracket of the water by-pass pipe.
5. INSTALL INTAKE MANIFOLD ASSEMBLY
(a) Install 2 new gaskets to the cylinder head.
(b) Install the intake manifold assembly with the 6 bolts and 2 nuts.
Bolt - Torque: 18 Nm (185 kgf-cm, 13 ft-lbf)
Nut - Torque: 18 Nm (185 kgf-cm, 13 ft-lbf)
6. CONNECT WATER BY-PASS HOSE
(a) Connect the water by-pass hose.
7. CONNECT NO. 7 WATER BY-PASS HOSE
(a) Connect the No. 7 water by-pass hose.
8. INSTALL ENGINE WIRE
(a) Install the engine wire with the 3 bolts.
Torque: 8.2 Nm (83 kgf-cm, 72 in-lbf)
(b) Connect the water temperature sensor connector,
(c) Connect the throttle position sensor connector.
(d) Connect the 8 fuel injector connectors.
9. CONNECT FUEL VAPOR FEED HOSE ASSEMBLY
(a) Connect the fuel vapor feed hose assembly.
10. CONNECT NO. 2 FUEL HOSE
(a) Connect the No. 2 fuel hose.
11. CONNECT FUEL HOSE Installation
12. INSTALL AIR CLEANER HOSE ASSEMBLY
(a) Install the air cleaner hose assembly.
13. ADD ENGINE COOLANT Service and Repair
14. CHECK FOR ENGINE COOLANT LEAK On-Vehicle Inspection
15. CHECK FOR FUEL LEAK Testing and Inspection
16. INSTALL V-BANK COVER SUB-ASSEMBLY
Torque: 7.5 Nm (80 kgf-cm, 66 in-lbf)
17. CONNECT BATTERY NEGATIVE TERMINAL
(a) Connect the battery negative terminal.