Operation CHARM: Car repair manuals for everyone.

Installation








AXLE: FRONT AXLE HUB: INSTALLATION

INSTALLATION

1. INSTALL FRONT AXLE HUB ASSEMBLY
(a) Install the front axle hub assembly.
2. INSTALL FRONT SUSPENSION UPPER ARM ASSEMBLY





(a) Install the front suspension upper arm assembly with a nut.
Torque: 110 Nm (1,122 kgf-cm, 81 ft-lbf)
(b) Install a new cotter pin.
3. INSTALL NO. 1 FRONT SUSPENSION LOWER ARM SUB-ASSEMBLY





(a) Install the No. 1 front suspension lower arm sub-assembly with the 2 bolts.
Torque: 160 Nm (1,630 kgf-cm, 118 ft-lbf)
4. INSTALL TIE ROD END SUB-ASSEMBLY





(a) Install the tie rod end sub-assembly with the nut.
Torque: 91 Nm (928 kgf-cm, 67 ft-lbf)
(b) Install a new cotter pin.
5. INSTALL FRONT STABILIZER LINK ASSEMBLY





(a) Install the stabilizer link with a nut to the steering knuckle.
Torque: 70 Nm (714 kgf-cm, 52 ft-lbf)
HINT: If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.

6. INSTALL FRONT SPEED SENSOR (w/ ABS)





(a) Install the speed sensor wire harness to the steering knuckle with a bolt.
Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
(b) Connect the 2 clips.
(c) Using a hexagon wrench, install the speed sensor with the bolt.
Torque: 8.3 Nm (85 kgf-cm, 73 in-lbf)
7. INSTALL FRONT AXLE HUB NUT





(a) Install the hub nut.
Torque: 235 Nm (2,396 kgf-cm, 173 ft-lbf)
(b) Install the adjusting cap and cotter pin.
8. INSPECT FRONT AXLE HUB Axle System
9. INSTALL FRONT AXLE HUB GREASE CAP
(a) Install the front axle hub grease cap.
10. INSTALL FRONT DISC
11. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY





(a) Install the front disc brake caliper assembly with the 2 bolts.
Torque: 123 Nm (1,254 kgf-cm, 91 ft-lbf)





(b) Install the brake tube bracket to the steering knuckle with a bolt.
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)
(c) Using a union nut wrench, connect the brake tube to the disc brake caliper assembly.
Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
12. BLEED BRAKE LINE
13. INSPECT FLUID LEVEL IN RESERVOIR
14. CHECK BRAKE FLUID LEAKAGE
15. INSTALL FRONT WHEEL
Torque: 112 Nm (1,142 kgf-cm, 83 ft-lbf)
16. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT: Service and Repair

17. INSPECT ABS SPEED SENSOR SIGNAL
HINT: Test Mode Procedure