Operation CHARM: Car repair manuals for everyone.

Installation








DRIVE SHAFT: FRONT DRIVE SHAFT ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH





(a) Coat the spline of the inboard joint shaft assembly with ATF.
(b) Align the shaft splines and install the drive shaft assembly with a brass bar and hammer.
NOTICE:
- Set the snap ring with the opening side facing downward.
- Be careful not to damage the oil seal.
HINT: Whether the inboard joint shaft is in contact with the pinion shaft or not can be known from the sound or feeling when driving it.

2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT: Install the RH side by the same procedure as LH side.

3. INSTALL FRONT SPEED SENSOR (w/ ABS)





(a) Install the speed sensor wire harness to the steering knuckle with a bolt.
Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
(b) Connect the 2 clips.
(c) Using a hexagon wrench, install the speed sensor with the bolt.
Torque: 8.3 Nm (85 kgf-cm, 73 in-lbf)
4. INSTALL NO. 1 FRONT SUSPENSION LOWER ARM SUB-ASSEMBLY





(a) Install the No. 1 front suspension lower ball joint attachment with the 2 bolts.
Torque: 160 Nm (1,631 kgf-cm, 118 ft-lbf)
5. INSTALL TIE ROD END SUB-ASSEMBLY





(a) Install the tie rod end onto the steering knuckle.
(b) Install the nut.
Torque: 91 Nm (928 kgf-cm, 67 ft-lbf)
(c) Install a new cotter pin.
NOTE:
If the holes for the cotter pin are not aligned, tighten the nut further to 60°.

6. INSTALL FRONT AXLE HUB NUT





(a) Install the hub nut.
Torque: 235 Nm (2,396 kgf-cm, 173 ft-lbf)
(b) Install a new cotter pin and adjusting cap.
7. FILL UP DIFFERENTIAL OIL Adjustments
8. INSPECT DIFFERENTIAL OIL Adjustments
9. INSTALL FRONT WHEEL
Torque: 112 Nm (1,142 kgf-cm, 83 ft-lbf)
10. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT: Service and Repair

11. CHECK ABS SPEED SENSOR SIGNAL
HINT: Test Mode Procedure