Installation

WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION

INSTALLATION

1. INSTALL WINDSHIELD GLASS STOPPER NO. 2





(a) Coat the installation part of the stopper with Primer G.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
- Do not apply too much primer.

(b) Install 2 new windshield glass stoppers onto the glass, as shown in the illustration.
Standard dimension:






2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER





(a) Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.
HINT: Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

3. INSTALL WINDSHIELD MOULDING
(a) Using a brush or sponge, coat the application area of moulding with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.

4. INSTALL WINDOW GLASS ADHESIVE DAM
(a) Using a brush or sponge, coat the application area of adhesive dam with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Install a new adhesive dam onto the windshield glass, as shown in the illustration.
NOTE:
Install the new adhesive dam along the ceramic notches.

Standard dimension:










5. INSTALL WINDSHIELD GLASS ASSEMBLY





(a) Position the windshield glass assembly.
(1) Using a suction cup, place the windshield glass assembly in the correct position.
(2) Check that the whole contact surface of the windshield glass rim is perfectly even.
(3) Align the matchmarks on the windshield glass and vehicle body.
NOTE:
Check that the windshield glass stoppers are attached to the vehicle body correctly.
(4) Remove the windshield glass assembly.





(b) Using a brush, coat the installation surface on the vehicle body with Primer M.
- Do not coat the adhesive with Primer M.
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer M for later use.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.





(c) Using a brush or sponge, coat the application area of adhesive with Primer G.
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
- Apply Primer G onto the ceramic notches.
- If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.





(d) Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time described in the table below.

Usage time frame:





(2) Load the sealer gun with cartridge.
(3) Apply adhesive to the windshield glass, as shown in the illustration.
HINT: Apply adhesive onto the ceramic notches.

Standard dimension:






(e) Install the windshield glass assembly.




(1) Using a suction cup, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
NOTICE:
- Check that the windshield glass stoppers are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and windshield glass.
(2) Lightly press the front surface of the windshield glass to ensure a close fit.
HINT: Press the glass with force of 98 N (10 kgf, 22 lb) or more.




(3) If necessary, use a scraper to correct the level or position of adhesive that has been applied.
HINT: Apply adhesive onto the windshield glass rim.
(4) Hold the windshield glass using protective tape until the applied adhesive becomes hard.
NOTE:
Do not drive the vehicle for the time described in the table below.

Minimum time:






6. CHECK FOR LEAKS AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
7. INSTALL ROOF HEADLINING ASSEMBLY Installation
8. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY
9. INSTALL VISOR HOLDER
10. INSTALL VISOR ASSEMBLY LH
11. INSTALL VISOR ASSEMBLY RH
12. INSTALL ROOF CONSOLE BOX ASSEMBLY
13. INSTALL FRONT PILLAR GARNISH LH
14. INSTALL FRONT PILLAR GARNISH RH
15. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
16. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
17. INSTALL INNER REAR VIEW MIRROR ASSEMBLY
18. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER
19. INSTALL RAIN SENSOR (w/ Rain Sensor)





(a) If reusing the rain sensor:
Install the new rain sensor tape.
(1) Remove the used rain sensor tape from the windshield glass or rain sensor.
(2) Apply the new rain sensor tape on the lens surface of the rain sensor indicated by the hatched area.
NOTICE:
- Make sure that no dust or fingerprints are on the tape surface.
- Apply the tape securely.

(b) Install the rain sensor.
NOTICE:
- If reusing the windshield:
Check that no rain sensor tape remains on the windshield after removing the rain sensor. If tape remains, remove it.
- Clean the glass face with a shop rag, etc.

20. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
21. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
22. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
24. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
25. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
26. INSPECT SRS WARNING LIGHT
HINT: How To Proceed With Troubleshooting