Installation
2GR-FE FUEL: FUEL PUMP: INSTALLATION
INSTALLATION
1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
(a) Install a new gasket to the fuel tank.
(b) Attach the fuel suction tube with pump and gauge to the fuel tank.
NOTICE:
Be careful not bend the arm of the fuel sender gauge.
(c) Align the keyway of the fuel suction tube support with the key of the fuel suction tube with pump and gauge.
(d) Align the triangle mark on a new fuel pump gauge retainer with the "S" mark on the fuel tank while pushing down the fuel suction tube with pump and gauge, and attach the fuel pump gauge retainer.
(e) Rotate the fuel pump gauge retainer by hand, then tighten it one complete turn and another half turn using SST. The triangle mark on the fuel pump gauge retainer must be positioned between the "MIN" and "MAX" marks on the fuel tank.
SST: 09808-14020
09808-01410
09808-01420
09808-01430
NOTICE:
Do not use other tools in this operation. Damage to the fuel pump gauge retainer and the fuel tank may result.
HINT: A rib on the fuel pump gauge retainer can be fitted into a tip of the SST.
(f) Connect the fuel pump tube.
(1) Install the fuel pump tube and the tube joint clip.
- Check that there are no scratch or foreign objects on the connecting part.
- Check that the fuel tube joint is inserted securely.
- Check that the tube joint clip is on the collar of the fuel tube joint.
- After installing the tube joint clip, check that the fuel tube joint has not been pulled off.
2. INSPECT FOR FUEL LEAK
HINT:
Testing and Inspection.
3. INSTALL REAR FLOOR SERVICE HOLE COVER
(a) Install a new butyl tape to the rear floor service hole cover.
(b) Connect the fuel pump connector.
(c) Install the rear floor service hole cover.
(d) Install the front floor carpet with the 3 clips.
4. INSTALL REAR SEAT SIDE COVER LH
5. INSTALL DECK SIDE TRIM COVER LH
6. INSTALL REAR DOOR SCUFF PLATE LH
7. INSTALL REAR SEAT ASSEMBLY LH
HINT:
Installation.
8. INSTALL REAR SEAT ASSEMBLY RH
HINT:
Installation.
9. INSTALL DECK BOARD SUB-ASSEMBLY