Removal

2GR-FE FUEL: FUEL PUMP: REMOVAL

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE
HINT:
Service Precautions.

2. REMOVE DECK BOARD SUB-ASSEMBLY





(a) Disengage the 5 clips and turn up the front side of the deck board.
3. REMOVE REAR SEAT ASSEMBLY RH
HINT:
Removal.

4. REMOVE REAR SEAT ASSEMBLY LH
HINT:
Removal.

5. REMOVE REAR DOOR SCUFF PLATE LH Removal
6. REMOVE DECK SIDE TRIM COVER LH Removal
7. REMOVE REAR SEAT SIDE COVER LH Removal
8. REMOVE REAR FLOOR SERVICE HOLE COVER





(a) Using a clip remover, remove the 2 clips and tear off the front floor carpet.





(b) Remove the rear floor service hole cover.
(c) Disconnect the fuel pump connector.
9. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE





(a) Disconnect the fuel pump tube.
(1) Remove the tube joint clip, and pull out the fuel pump tube.
- Check if there is any dirt or mud around the connector before this operation and remove the dirt as necessary.
- Be careful of mud because the quick connector has an O-ring which seals the pipe and connector that can be contaminated.
- Do not use any tool in this operation.
- Do not bend or twist the nylon tube. Protect the connector by covering it with a vinyl or plastic bag.
- When the pipe and connector are stuck, push and pull the connector to release and pull the connector out carefully.





(b) Using SST, loosen the fuel pump gauge retainer.
SST: 09808-14020
09808-01410
09808-01420
09808-01430
NOTICE:
Loosen the retainer by turning it counterclockwise while holding the SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.
HINT: A rib on the fuel pump gauge retainer can be fitted into a tip of the SST.

(c) Remove the fuel pump gauge retainer.





(d) Remove the fuel suction tube with pump and gauge.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge.

(e) Remove the gasket from the fuel tank.