Installation

POWER STEERING: POWER STEERING LINK: INSTALLATION

INSTALLATION

1. INSTALL POWER STEERING LINK ASSEMBLY





(a) Install the power steering link assembly with the 2 bolts and the nuts.
Torque: 70 Nm (714 kgf-cm, 52ft-lbf)
2. CONNECT PRESSURE FEED TUBE ASSEMBLY





(a) Using SST, connect the pressure feed tube assembly to the steering link assembly.
SST: 09023-12701
Torque: 22 Nm (230 kgf-cm, 16ft-lbf)
- Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
- This torque value is effective when SST is parallel to a torque wrench.





(b) Install the pressure feed tube assembly clamp with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
3. CONNECT RETURN TUBE ASSEMBLY





(a) Using SST, connect the return tube assembly to the steering link assembly.
SST: 09023-12701
Torque: 22 Nm (230 kgf-cm, 16ft-lbf)
- Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
- This torque value is effective when SST is parallel to a torque wrench.

(b) Install the tube clamp to the pressure feed tube assembly.





(c) Install the pressure feed tube clamp with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
4. INSTALL HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT LH Installation
5. INSTALL FRONT STABILIZER BRACKET NO.1 LH





(a) FF:
Install the stabilizer bracket No. 1 LH with the 2 bolts.
Torque: 16 Nm (163 kgf-cm, 12ft-lbf)
(b) 4WD:
Install the stabilizer bracket No. 1 LH and the stabilizer bracket No. 2 with the 2 bolts.
Torque: 16 Nm (163 kgf-cm, 12ft-lbf)
6. INSTALL FRONT STABILIZER BRACKET NO.1 RH
HINT: Perform the same procedure on the other side.

7. INSTALL EXHAUST PIPE ASSEMBLY FRONT Installation
8. CONNECT FRONT STABILIZER LINK ASSEMBLY LH Installation
9. CONNECT FRONT STABILIZER LINK ASSEMBLY RH
HINT: Perform the same procedure on the other side.

10. CONNECT TIE ROD ASSEMBLY LH Installation
11. CONNECT TIE ROD ASSEMBLY RH
HINT: Perform the same procedure on the other side.

12. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76ft-lbf)
13. CONNECT STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY





(a) Align the matchmarks on the intermediate shaft sub-assembly and the steering link assembly.
(b) Install the bolt.
Torque: 35 Nm (360 kgf-cm, 26ft-lbf)





(c) Tighten the bolt A.
Torque: 35 Nm (360 kgf-cm, 26ft-lbf)
(d) Install the steering column hole cover No. 2 to the steering hole cover No. 1.
(e) Install the clamp to the steering column hole cover No. 1 and tighten the bolt B.
14. BLEED POWER STEERING FLUID Service and Repair
15. INSPECT FOR POWER STEERING FLUID LEAK
16. INSPECT FOR EXHAUST GAS LEAK
17. INSPECT STEERING WHEEL CENTER POINT