Disassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: DISASSEMBLY

DISASSEMBLY

1. REMOVE HEATER TO REGISTER DUCT CENTER

(a) Release the 4 claws and remove the heater to register duct center.
2. REMOVE AIR OUTLET CONTROL SERVO MOTOR

(a) Remove the 3 screws and air outlet control servomotor.
3. REMOVE AIR MIX CONTROL SERVO MOTOR

(a) LH side:
Remove the 3 screws and air mix control servomotor.

(b) RH side:
Remove the 3 screws and air mix control servomotor.
4. REMOVE EVAPORATOR TEMPERATURE SENSOR

(a) Release the clamp and connector.
(b) Release the 2 claws and remove evaporator temperature sensor.
5. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Remove the 2 screws and piping cover.

(b) Remove the screw and bracket.

(c) Remove the heater radiator unit sub-assembly.
NOTICE:
Prepare a drain pan or cloth for cooling water leaks.

6. REMOVE AIR CONDITIONING TUBE ASSEMBLY

(a) Remove the packing.

(b) Using a hexagon wrench 4.0 mm, remove the 2 hexagon bolts and air conditioning tube assembly.
(c) Remove the 2 O-rings from the air conditioning tube assembly.
7. REMOVE COOLER EXPANSION VALVE

(a) Remove the cooler expansion valve from the cooler evaporator sub-assembly No. 1.
8. REMOVE COOLER EVAPORATOR NO.1 SUB-ASSEMBLY

(a) Remove the 3 screws and air duct sub-assembly.

(b) Release the 4 claws and remove the air duct sub-assembly.

(e) Remove the 2 O-rings from the cooler evaporator No. 1 sub-assembly.