Operation CHARM: Car repair manuals for everyone.

Part 2





1UR-FE ENGINE CONTROL: SFI SYSTEM: P0136-P0139,P0156-P0159: Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2)
P0159 - Oxygen Sensor Circuit Slow Response (Bank 2 Sensor 2) (Continued)

5. PERFORM ACTIVE TEST USING TECHSTREAM (INJECTION VOLUME)

(a) Connect the Techstream to the DLC3.

(b) Turn the Techstream on.

(c) Start the engine.

(d) Warm up the engine.

(e) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume.

(f) Change the fuel injection volume using the Techstream and monitor the voltage output of the air fuel ratio and heated oxygen sensors displayed on the Techstream.

HINT
- Change the fuel injection volume within the range of -12% to +12%. The injection volume can be changed in fine gradations within this range.
- The air fuel ratio sensor is displayed as AFS Voltage B1S1 or AFS Voltage B2S1, and the heated oxygen sensor is displayed as O2S B1S2 or O2S B2S2 on the Techstream.
- The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.

Result





HINT
A normal heated oxygen sensor voltage (O2S B1S2 or O2S B2S2) reacts in accordance with increases and decreases in fuel injection volumes. When the air fuel ratio sensor voltage remains at either below or higher than 3.3 V despite the heated oxygen sensor indicating a normal reaction, the air fuel ratio sensor is malfunctioning.





NG -- REPLACE AIR FUEL RATIO SENSOR
OK -- Continue to next step.

6. INSPECT AIR FUEL RATIO SENSOR

HINT
This air fuel ratio sensor test is to check the air fuel ratio sensor current during the fuel-cut. When the sensor is normal, the sensor current will be below 3 mA in this test.

(a) Clear DTCs DTC Check / Clear.

(b) Drive the vehicle according to the drive pattern listed below.

(1) Warm up the engine.

(2) Drive the vehicle at 60 km/h (40 mph) or more for 10 minutes or more.

(3) Stop the vehicle.

(4) Accelerate the vehicle to 60 km/h (40 mph) or more and decelerate for 5 seconds or more. Perform this 3 times.





(c) Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor / O2 Sensor / Details.

(d) Confirm that RANGE B1S1 and RANGE B2S1 are either Pass or Fail. If the Techstream shows incomplete, recheck RANGE B1S1 and RANGE B2S1 after performing the drive pattern.

HINT
If the Techstream shows incomplete again, increase the vehicle speed and use second gear to decelerate the vehicle.

(e) Select RANGE B1S1 and press Details.

(f) Read the test value.

Standard current:

Below 3.0 mA

NOTICE:
Do not turn the engine switch off during this step because the test results will be lost.

NG -- REPLACE AIR FUEL RATIO SENSOR

OK -- REPLACE HEATED OXYGEN SENSOR

7. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME)

(a) Connect the Techstream to the DLC3.

(b) Start the engine.

(c) Turn the Techstream on.

(d) Warm up the engine.

(e) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume / All Data / O2S B1S2 or O2S B2S2.

(f) Change the fuel injection volume using the Techstream, monitoring the voltage output of the heated oxygen sensors displayed on the Techstream.

HINT
- Change the fuel injection volume within the range of -12% to +12%. The injection volume can be changed in fine gradations within this range.
- The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.

Standard voltage:

Fluctuates between 0.4 V or less and 0.5 V or higher.

NG -- CHECK FOR EXHAUST GAS LEAK
OK -- Continue to next step.

8. PERFORM ACTIVE TEST USING TECHSTREAM (INJECTION VOLUME)

(a) Connect the Techstream to the DLC3.

(b) Turn the Techstream on.

(c) Start the engine.

(d) Warm up the engine.

(e) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume.

(f) Change the fuel injection volume using the Techstream and monitor the voltage output of the air fuel ratio and heated oxygen sensors displayed on the Techstream.

HINT
- Change the fuel injection volume within the range of -12% to +12%. The injection volume can be changed in fine gradations within this range.
- The air fuel ratio sensor is displayed as AFS Voltage B1S1 or AFS Voltage B2S1, and the heated oxygen sensor is displayed as O2S B1S2 or O2S B2S2 on the Techstream.
- The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.

Result





HINT
A normal heated oxygen sensor voltage (O2S B1S2 or O2S B2S2) reacts in accordance with increases and decreases in fuel injection volumes. When the air fuel ratio sensor voltage remains at either below or higher than 3.3 V despite the heated oxygen sensor indicating a normal reaction, the air fuel ratio sensor is malfunctioning.





NG -- REPLACE AIR FUEL RATIO SENSOR
OK -- Continue to next step.

9. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION)

(a) Connect the Techstream to the DLC3.

(b) Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.

HINT
- When performing the Active Test, make sure the shift lever is in P or N.
- The A/C switch and all accessory switches should be off.
(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position.

(e) Confirm that Throttle Idle Position is ON and check the engine idling condition and the value of MAP in the Data List while performing the Active Test.

HINT
- Do not leave the EGR valve open for 10 seconds or more during the Active Test.
- Be sure to return the EGR valve to step 0 when the Active Test is completed.

OK:

MAP and idling condition change in response to EGR step position as follows.

Standard:





NG -- INSPECT EGR VALVE ASSEMBLY

OK -- CHECK EXTREMELY RICH OR LEAN ACTUAL AIR FUEL RATIO AND REPAIR CAUSE (FUEL INJECTOR ASSEMBLY, FUEL PRESSURE, GAS LEAK FROM SYSTEM)

10. INSPECT EGR VALVE ASSEMBLY

(a) Remove the EGR valve assembly Removal.

(b) Check if the EGR valve is stuck open.

OK:

EGR valve is tightly closed.

NG -- REPLACE EGR VALVE ASSEMBLY Removal

OK -- CHECK EXTREMELY RICH OR LEAN ACTUAL AIR FUEL RATIO AND REPAIR CAUSE (FUEL INJECTOR ASSEMBLY, FUEL PRESSURE, GAS LEAK FROM SYSTEM)

11. CHECK FOR EXHAUST GAS LEAK

(a) Check for exhaust gas leakage.

OK:

No gas leakage.

NG -- REPAIR OR REPLACE EXHAUST GAS LEAKAGE POINT
OK -- Continue to next step.

12. INSPECT HEATED OXYGEN SENSOR (HEATER RESISTANCE) P0037

NG -- REPLACE HEATED OXYGEN SENSOR Removal
OK -- Continue to next step.

13. CHECK HARNESS AND CONNECTOR (HEATED OXYGEN SENSOR - ECM)

(a) Disconnect the heated oxygen sensor connector.

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:





NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.