Installation
1UR-FE ENGINE MECHANICAL: ENGINE UNIT: INSTALLATION
1. INSTALL NOISE FILTER
(a) for Bank 2:
Install the noise filter to the cylinder head cover with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(c) for Bank 1:
Install the noise filter to the cylinder head cover with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
2. INSTALL IGNITION COIL ASSEMBLY
(a) Install the 8 ignition coils with the 8 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
3. INSTALL NO. 11 WATER BY-PASS HOSE
(a) Install the No. 11 water by-pass hose.
Text in Illustration
HINT
* When connecting the hose, make sure the paint marks and clips are as shown in the illustration.
* The direction of the hose clamp is indicated in the illustration.
4. INSTALL ENGINE WIRE
(a) Attach the 3 wire harness clamps to install the engine wire.
(b) Connect the 4 knock sensor connectors.
(c) Install the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
5. INSTALL NO. 1 ENGINE COVER
6. INSTALL NO. 2 ENGINE COVER
7. INSTALL SEPARATOR CASE Installation
8. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY [1][2]Installation
9. INSTALL WATER PUMP PULLEY Installation
10. INSTALL NO. 1 WATER BY-PASS HOSE Installation
11. INSTALL NO. 3 ENGINE COVER Installation
12. INSTALL NO. 4 ENGINE COVER Installation
13. INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY Installation
14. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation
15. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH
(a) Install the front No. 1 engine mounting bracket LH with the 4 bolts.
Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)
16. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH
(a) Install the front No. 1 engine mounting bracket RH with the 4 bolts.
Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)
17. INSTALL EGR COOLER ASSEMBLY Installation
18. CONNECT NO. 11 WATER BY-PASS HOSE Installation
19. INSTALL NO. 8 WATER BY-PASS HOSE
(a) Install the No. 8 water by-pass hose.
Text in Illustration
HINT
* When connecting the hose, make sure the paint marks and clips are as shown in the illustration.
* The direction of each hose clamp is indicated in the illustration.
20. INSTALL NO. 2 WATER BY-PASS PIPE
(a) Install the No. 2 water by-pass pipe with the 2 bolts and connect the hose.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
Text in Illustration
HINT
* When connecting the hose, make sure the paint marks and clips are as shown in the illustration.
* The direction of each hose clamp is indicated in the illustration.
21. INSTALL NO. 3 AIR TUBE
(a) Install the No. 3 air tube with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
22. INSTALL NO. 4 AIR TUBE
(a) Install the No. 4 air tube with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
23. INSTALL NO. 3 WATER BY-PASS HOSE [1][2]Installation
24. INSTALL NO. 3 WATER BY-PASS PIPE [1][2]Installation
25. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 2)
(a) Install a new gasket and the air switching valve with the 3 bolts.
Torque : 24 Nm (245 kgf-cm, 18 ft-lbf)
Text in Illustration
NOTICE:
Make sure the gasket's claws are not caught between the air switching valve and No. 3 air tube.
(b) Install the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(c) Install the 2 wire harness clamp brackets with the 2 bolts.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
26. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 1)
(a) Install a new gasket and the air switching valve with the 3 bolts.
Torque : 24 Nm (245 kgf-cm, 18 ft-lbf)
Text in Illustration
NOTICE:
Make sure the gasket's claws are not caught between the air switching valve and No. 4 air tube.
(b) Install the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(c) Install the 2 wire harness clamp brackets with the 2 bolts.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
27. INSTALL NO. 2 FUEL TUBE SUB-ASSEMBLY
(a) Attach the clamp and install the No. 2 fuel tube Service Precautions.
(b) Install the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
28. INSTALL FUEL HOSE
(a) Attach the clamp and install the fuel hose Service Precautions.
29. INSTALL ENGINE WIRE